Abstract:
A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.
Abstract:
A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.
Abstract:
A flexible process for gasoline refineries is described. The process can vary depending on the available feedstock and the desired products. At one time, the process can involve disproportionating pentanes to a product mixture including isobutane and isohexane. At other times, by switching the feedstock and operating conditions, the process can convert a mixture of C4 and C7 paraffins to a low aromatic blendstock with suitable octane and a vapor pressure lower than butanes. The process can be performed in separate stand-alone units operated at different times, or a single unit can be operated according to one process at one time and according to the other process at another time.
Abstract:
A dual riser catalytic cracking process for preferentially making middle distillate and lower olefins. The system and process provide for the processing of multiple hydrocarbon feedstocks so as to selectively produce middle distillate boiling range product and lower olefins. The system and process uses two riser reactors, a single vessel for separating the cracked product and cracking catalyst received from both riser reactors, and a regenerator for regenerating coked or spent cracking catalyst.
Abstract:
A process is provided for producing high purity benzene and high purity paraxylene from a hydrocarbon feed. In one aspect, the process comprises: (a) reforming a hydrocarbon feed using either a monofunctional catalyst or a bifunctional catalyst to provide one or more reformate streams; (b) fractionating the reformate stream to provide a toluene stream, a benzene stream, and a xylene stream; (c) subjecting the toluene stream to disproportionation; (d) purifying the benzene stream by extraction followed by distillation to provide a high purity benzene product; and (e) purifying the xylene stream by simulated moving bed countercurrent adsorption followed by crystallization to provide a high purity paraxylene product.
Abstract:
A process for reforming a hydrocarbon fraction substantially free of dimethylbutanes. The hydrocarbon is separated into a fraction comprising the C.sub.5 - hydrocarbons and the dimethylbutanes, a light fraction excluding dimethyl butanes, and a heavy fraction. The light fraction is reformed in the presence of a monofunctional catalyst, and the heavy fraction is reformed in the presence of a bifunctional catalyst.
Abstract:
A process combination is disclosed to selectively upgrade naphtha to obtain gasoline which is in accordance with current standards for reformulated fuels. A naphtha feedstock is fractionated to selectively direct light naphtha to isomerization or blending, a heart-cut fraction to reforming, and a heavy portion to selective isoparaffin synthesis to yield light and heavy synthesis naphtha and isobutane. The heavy portion of the synthesis naphtha is processed by reforming. Light naphtha may be isomerized, with or without recycle of low-octane components of the product. A gasoline component is blended from light, synthesis, and reformate products from the process combination.
Abstract:
A catalytic cracking process is described featuring multiple risers in which a variety of hydrocarbon conversion reactions take place, a stripping unit in which entrained hydrocarbon material is removed from catalyst and a regeneration zone in which spent cracking catalyst is regenerated, which comprises:(a) catalytically cracking a relatively high boiling hydrocarbon charge material in a first riser in the presence of both a first catalyst component which is an amorphous cracking catalyst and/or a large pore crystalline cracking catalyst and a second catalyst component which is selected from zeolite Beta and/or medium pore crystalline silicate zeolite catalyst to provide a variety of products including naphtha and C.sub.3 and/or C.sub.4 olefin;(b) thermally cracking a C.sub.3-6 paraffin-rich charge material introduced to a second riser in a lower region thereof to provide light olefins; and,(c) catalytically converting at least a portion of the light olefins resulting from step (b) within the second riser in a higher region thereof in the presence mainly of a second catalyst component which is at least one member of the group consisting of zeolite Beta and a shape-selective medium pore crystalline silicate zeolite catalyst to provide a relatively high octane gasoline product.
Abstract:
The invention concerns a combined process of catalytically hydroreforming a heavy naphtha in at least one reaction zone (10) and catalytically hydroisomerizing a light naptha in at least one reaction zone (34).The invention is characterized in that the hydrogen produced in the hydroreforming unit (line 27) is used to isomerize the light naphtha, the obtained reformate and isomerate being fractionated preferably together in the same stabilization column (51 in FIG. 1).A better thermal integration, a better recovery of light hydrocarbons and a lowering of the utilities requirements and investments, as compared with units operating separately, are thus achieved.
Abstract:
A process for producing high octane low lead content or unleaded gasoline from a hydrocarbon feedstock by hydrocracking the hydrocarbon feedstock; fractionating the hydrocracking effluent in a fractionation zone, thereby obtaining a stream rich in singly branched hexanes; isomerizing the singly branched hexanes to doubly branched hexanes in an isomerization zone operated at a reaction temperature below 300.degree.F.; and combining the doubly branched hexanes with C.sub.7 + hydrocarbons derived from the hydrocracking effluent, thereby obtaining a high octane gasoline or gasoline blending stock. In a preferred embodiment, the isomerization zone effluent is fractionated to give a cyclohexane-rich stream which stream is catalytically reformed and then the reformate is combined with the doubly branched hexanes from the isomerization zone.