摘要:
A die bonding apparatus (10) comprises a first inert gas container (40) having a first inert gas concentration and a second inert gas container (50) having a second inert gas concentration enclosed within the first inert gas container (40). The second inert gas concentration is higher than the first inert gas concentration. The die bonding apparatus (10) further comprises a bond head (52) located in the second inert gas container (50) for receiving a die (24) for bonding and a third inert gas container (80) having an inert gas environment that is separate from the first and second inert gas containers (40, 50) and where a substrate (26) is locatable for die bonding. The bond head (52) is operative to move the die (24) between a first position within the second inert gas container (50) and a second position within the third inert gas container (80) to bond the die (24) onto the substrate (26) located in the third inert gas container (80). The third inert gas container (80) may comprise a portion of a bond stage (60) enclosed by the walls (62) on the sides, by a bond stage pedestal (66) on the bottom and by the first inert gas container (40) base plate (42) on the top. The bond stage (60) is movable for receiving the substrate (26) to be processed and below the first inert gas container (40). The bond stage walls (62) may comprise a plurality of inert gas outlets (64, 68, 69) for expelling inert gas towards the first inert gas container (40) to form an air curtain to restrict ambient air from entering the third inert gas container (80).
摘要:
A method of attaching an electronic component (202) to a metal substrate (204) such as a lead frame, wherein the electronic component (202) comprises an exposed solder region comprising a solder bump (206) and flux (208) thereon, the method comprising: forming a metal-based compound layer (210) (a metal oxide, metal sulphide or metal nitride layer) on the metal substrate (204); placing the electronic component (202) on the metal substrate (204) such that the solder region is in contact with a contact region of the metal-based compound layer (210); and heating the solder region such that the contact region of the metal-based compound layer (210) dissolves under the influence of the flux (208) and the reflowed solder bump (206) forms an electrical connection between the electronic component (202) and the metal substrate (204). The metal-based compound layer (210) can have a minimum thickness of 10 nm. The provision of the metal-based compound layer (210) on the metal substrate (204) may prevent or reduce excessive flow-out of flux (208) and/or solder (206) during heating in the reflow process.
摘要:
The present invention relates to processing of PCBA, and provides a method for enhancing reliability of a welding spot of a chip, a printed circuit board and an electronic device. The method for enhancing reliability of the welding spot of the chip includes: dipping an epoxy flux on a weld leg of a chip or coating, with epoxy flux, a bonding pad corresponding to the weld leg of the chip, and mounting the chip to the bonding pad; and performing reflow processing on the bonding pad mounted with the chip, and finishing curing the epoxy flux. By applying the present invention, an Underfill process is not required, thereby reducing the cost of the device and improving the manufacturing efficiency.
摘要:
A packaged microelectronic assembly includes a microelectronic element (104) having a front surface (122) and a plurality of first solid metal posts (110) extending away from the front surface (122). Each of the first posts (110) has a width in a direction of the front surface (122) and a height extending from the front surface (122), wherein the height (H2) is at least half of the width (Wl). There is also a substrate (102) having a top surface (101) and a plurality of second solid metal posts (108) extending from the top surface (102) and joined to the first solid metal posts (110).
摘要:
A curable underfill encapsulant composition that is applied directly onto semiconductor wafers before the wafers are diced into individual chips. The composition comprises a thermally curable epoxy resin, a solvent, an imidazole phosphate salt catalyst, fluxing agents, and optionally, wetting agents. Various other additives, such as defoaming agents, adhesion promoters, flow additives and rheology modifiers may also be added as desired. The underfill encapsulant is B-stageable to provide a coating on the wafer that is smooth, non-tacky and will allow the wafer to be cleanly diced into individual chips. A method for producing an electronic package containing the B-stageable material may also utilize an unfilled liquid curable fluxing material on the substrate to which the chip is to be attached.
摘要:
An integrated circuit (IC) (200) includes a semiconductor material (102), electronic circuitry (104) formed on the semiconductor material (102), a contact layer (106) formed on the electronic circuitry (104), a final passivation layer (108) formed on the contact layer (106) and an under-bump metallurgy (UBM) (216) formed on at least a portion of the final passivation layer (108). The contact layer (106) includes a plurality of contacts pads (106A) for providing external access to the electronic circuitry (104). The final passivation layer (108) includes a plurality of windows that extend through the final passivation layer (108) to the contact pads (106A). The UBM (216) includes an aluminum layer having a thickness of about 800 angstroms to about 1200 angstroms, a nickel/vanadium (Ni/V) layer having a thickness of about 800 angstroms to about 1200 angstroms and a copper (Cu) layer having a thickness of about 800 angstroms to about 1200 angstroms.
摘要:
There is provided a flux for soldering and a soldering process which form better solder connection without the occurrence of the poor connection nor the insulation degradation. Such flux which is placed between a solder portion formed on a first electrode and a second electrode when the first electrode is soldered to the second electrode contains: a liquid base material made of a resin component which is dissolved in a solvent, an active component which removes an oxide film, and a metal powder made of a metal of which melting point is higher than that of a solder material which forms the solder portion, and the flux contains the metal powder in an amount in the range between 1 % and 9 % by volume based on a volume of the flux.
摘要:
An electronic component disposing device for disposing an electronic component (6) formed with a solder bump (7) on a substrate (12), the electronic component disposing device comprising: a thin film forming mechanism provided with a stage (8) having a smooth plane and a squeegee (9) for spreading flux (10) containing metal powder (16) in a membranous form on the smooth plane by relatively moving the squeegee (9) against the smooth plane; a pressurizing mechanism (14) for embedding the metal powder (16) on a surface of the solder bump (7) by pressing the solder bump against a portion where a thin film (10a) is formed on the smooth plane; and a disposing mechanism for positioning and disposing the solder bump (7), in a state in which the metal powder (16) is embedded, on an electrode (12a) of the substrate (12) and an electronic component disposing method.
摘要:
An electronic component disposing device for disposing an electronic component formed with a solder bump on a substrate, the electronic component disposing device comprising: a thin film forming mechanism provided with a stage having a smooth plane and a squeegee for spreading flux containing metal powder in a membranous form on the smooth plane by relatively moving the squeegee against the smooth plane; a pressurizing mechanism for embedding the metal powder on a surface of the solder bump by pressing the solder bump against a portion where a thin film is formed on the smooth plane; and a disposing mechanism for positioning and disposing the solder bump, in a state in which the metal powder is embedded, on an electrode of the substrate and an electronic component disposing method.
摘要:
A simplified process for flip-chip attachment of a chip to a substrate is provided by pre-coating the chip with an encapsulant underfill material having separate discrete solder columns therein to eliminate the conventional capillary flow underfill process. Such a structure permits incorporation of remeltable layers for rework, test, or repair. It also allows incorporation of electrical redistribution layers. In one aspect, the chip and pre-coated encapsulant are placed at an angle to the substrate and brought into contact with the pre-coated substrate, then the chip and pre-coated encapsulant are pivoted about the first point of contact, expelling any gas therebetween until the solder bumps on the chip are fully in contact with the substrate. There is also provided a flip-chip configuration having a complaint solder/flexible encapsulant understructure that deforms generally laterally with the substrate as the substrate undergoes expansion or contraction. With this configuration, the complaint solder/flexible encapsulant understructure absorbs the strain caused by the difference in the thermal coefficients of expansion between the chip and the substrate without bending the chip and substrate.