Abstract:
A system and method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking and reduce friction between the workpiece and the forging die may generally comprise positioning a multi-layer pad between the workpiece and the forging die. An article for processing an alloy ingot or other alloy workpiece to reduce thermal cracking also is disclosed. The present disclosure also is directed to an alloy workpieces processed according to the methods described herein, and to articles of manufacture including or made from alloy workpieces made according to these methods.
Abstract:
Lubricating compositions for use in the casting of steel, in particular in continuous casting processes are provided. Methods for making and using such compositions are also provided.
Abstract:
Provided is a method for producing a seamless tube, in which after a starting material to be extruded has been heated to a heating temperature T [° C.] satisfying the relationship of Formula (1) or Formula (2) depending on the outside diameter d0 [mm] thereof, the starting material is hot extruded by providing a solid lubricating glass between the starting material to be extruded and a die, whereby a transverse flaw on the outer surface in the top portion of tube can be prevented when hot extrusion is performed by using a starting material for extrusion having low deformability at high temperatures. When d0
Abstract:
The present invention provides a new composite material comprising a porous matrix made of metal, metal alloy or semiconducting material and hollow fullerene-like nanoparticles of a metal chalcogenide compound or mixture of such compounds. The composite material is characterized by having a porosity between about 10% and about 40%. The amount of the hallow nanoparticles in the composite material is 1-20 wt. %.
Abstract:
Dry film lubricant coatings are provided by using a silicone resin binder, either as an aqueous emulsion or in a solvent-based system, to fix an alkaline earth metal fluoride to a substrate. The compositions used to apply the coatings may also include relatively minor amounts of xylene, ammonium benzoate, a wetting agent, and/or a porosity-inducing agent—although none of those additives remains in the cured coating. Multi-layer dry film lubricant coatings are also disclosed, with the multi-layer coating having a basecoat layer as described above, and a topcoat layer made of a layer-lattice solid such as graphite or molybdenum disulfide, and a silicone resin, aluminum phosphate or an alkali metal silicate binder.
Abstract:
Dry film lubricant coatings are provided by using a silicone resin binder, either as an aqueous emulsion or in a solvent-based system, to fix an alkaline earth metal fluoride to a substrate. The compositions used to apply the coatings may also include relatively minor amounts of xylene, ammonium benzoate, a wetting agent, and/or a porosity-inducing agentnullalthough none of those additives remains in the cured coating. Multi-layer dry film lubricant coatings are also disclosed, with the multi-layer coating having a basecoat layer as described above, and a topcoat layer made of a layer-lattice solid such as graphite or molybdenum disulfide, and a silicone resin, aluminum phosphate or an alkali metal silicate binder.
Abstract:
A solid lubricant and composition useful for lubricating the flanges of locomotive wheels, railcar wheels, rail track and in applications where it is desirable to reduce friction when metal contacts metal. The solid lubricant having from about twenty-five percent to about seventy percent by volume of a polymeric carrier, about five to seventy-five percent by volume of organic and inorganic extreme pressure additives, about zero to twenty percent by volume synthetic extreme pressure anti-wear liquid oil, and about zero to one percent by volume optical brightener.
Abstract:
A metal material subjected to a treatment for seizure prevention is provided. The metal material includes a metal base material and a film formed thereon, the film being composed of a carbodiimide group-containing resin obtained from an aromatic polyisocyanate or of a mixture of said carbodiimide group-containing resin and a lubricant. A method for producing a metal material subjected to a treatment for seizure prevention is also provided. The method includes coating, on a metal base material, a carbodiimide group-containing resin obtained from an aromatic polyisocyanate or a mixture of said carbodiimide group-containing resin and a lubricant, and then subjecting the coated metal base material to a heat treatment at a temperature of 120° C. or higher.
Abstract:
Die release lubricant is made from powder solid lubricant, adhesion enhancer made of organic or inorganic compound and volatile solvent. Before melted metal is injected into a die for casting, the die release lubricant is sprayed to an inside surface of the die. The die release lubricant is in a liquid state and is uniformly applied to the inside surface of the die. As a result, application efficiency of the die release lubricant is improved while an amount of thermal decomposition gas generated during casting is reduced.
Abstract:
A resin composition which exhibits good sealability while keeping creep deformation to a minimum when brought into sliding contact with a mating member at a high contact pressure of over 10 MPa, and which will not damage a mating member made from an aluminum alloy while sliding in contact with lubricating oil. The resin composition is a pressure-resistant, sliding tetrafluoroethylene resin composition containing 100 parts by volume of a modified tetrafluoroethylene resin in the form of a copolymer of tetrafluoroethylene and partially modified tetrafluoroethylene, 5-40 parts by volume of carbon fiber, and 2-30 parts by volume of calcium sulfate whiskers having a Mohs hardness of 4 or less, and having, at 100° C., a maximum deformation rate in 24 hours, of 15% or less. A seal device to be brought into slide contact with an aluminum metal is molded from such a pressure-resistant, sliding tetrafluoroethylene resin composition.