Abstract:
Disclosed is a semiconductor structure, including at least one fin-type field effect transistor and at least one single-diffusion break (SDB) type isolation region, and a method of forming the semiconductor structure. In the method, an isolation bump is formed above an isolation region within a semiconductor fin and sidewall spacers are formed on the bump. During an etch process to reduce the height of the bump and to remove isolation material from the sidewalls of the fin, the sidewall spacers prevent lateral etching of the bump. During an etch process to form source/drain recesses in the fin, the sidewalls spacers protect the semiconductor material adjacent to the isolation region. Consequently, the sides and bottom of each recess include semiconductor surfaces and the angle of the top surfaces of the epitaxial source/drain regions formed therein is minimized, thereby minimizing the risk of unlanded source/drain contacts.
Abstract:
One illustrative method disclosed herein includes, among other things, forming a first gate structure above a fin, forming epi semiconductor material on the fin, performing at least one first etching process through a patterned sacrificial layer of material to remove at least a gate cap layer and sacrificial gate materials of the first gate structure so as to define a first isolation cavity that exposes the fin while leaving the second gate structure intact, performing at least one second etching process through the first isolation cavity to remove at least a portion of a vertical height of the fin and thereby form a first isolation trench, removing the patterned sacrificial layer of material, and forming a layer of insulating material above the epi semiconductor material and in the first isolation trench and in the first isolation cavity.
Abstract:
A method of forming RMG multi-WF layers for an nFET and pFET, and the resulting device are provided. Embodiments include forming a Si fin; forming a nFET RMG trench and a pFET RMG trench; forming a first Ti layer in the nFET and pFET RMG trenches; implanting N2 in the first Ti layer vertically at a 0° implant angle in the pFET RMG trench; annealing the N2 implanted first Ti layer to form a TiN layer in the pFET RMG trench; stripping un-reacted Ti of the first Ti layer; forming a second Ti layer in the nFET and pFET RMG trenches; implanting Al or C in the second Ti layer vertically at 0°; annealing the Al or C implanted second Ti layer to form TiAl or TiC at a bottom of the nFET and pFET RMG trenches, respectively; and filling the nFET and pFET RMG trenches with Al or W.
Abstract:
Methods for preparing CMOS transistors having longer effective gate lengths and the resulting devices are disclosed. Embodiments include forming a dummy gate bound by spacers on opposing sides thereof, on a substrate; removing the dummy gate to form a trench between the spacers; modifying a gate channel portion of the substrate between the spacers to form inner or outer sidewalls; depositing a conformal high-k dielectric layer on the modified gate channel portion; and forming a metal gate in the trench.
Abstract:
A semiconductor structure in fabrication includes a NFET and a PFET. Spacers adjacent gate structures of the NFET and PFET have undesired divots that can lead to substrate damage from chemicals used in a subsequent etch. The fabrication also leaves hard masks over the gate structures with non-uniform height. The divots are filled with material resistant to the chemicals used in the etch. Excess filler is removed, and uniform height is restored. Further fabrication may then proceed.