Abstract:
Disclosed herein is a cylindrical steam reformer, including a reforming part, a combustion part, an internal heat exchange part, and a steam generation part, which are integrally manufactured into a single reactor, thus forming an optimal heat exchange network leading to optimal performance of the individual parts. In addition, the steam reformer of this invention is designed in a manner such that an upper reactor zone, a middle reactor zone, and a lower reactor zone are removably connected so as to easily supply a catalyst and increase durability, and therefore such a reformer can be mounted in places which are small and require stability, such as hydrogen stations.
Abstract:
Apparatus for loading particulate catalytic material into reactor tubes comprising an axial shaft capable of rotational movement around its axis in a clockwise and counter-clockwise direction and having attached at its lower end perpendicular to the axis a horizontal distribution shaft, the length of which can be varied, one end of a flexible hollow catalyst supply hose being attached to the end of the horizontal distribution shaft extending into the reactor space, the other end of the flexible catalyst supply hose being available for entrance of catalyst particles external to the reactor tube.The invention also concerns a method of loading particulate catalytic material into a reactor tube.
Abstract:
The present invention provides a tool that can be used to load catalyst into a chemical reactor. In a preferred embodiment, the tool may also be used to measure the outage in the reactor tube. Also in a preferred embodiment, the tool provides a way to prevent dust from accumulating on the upper tube sheet of the reactor while loading catalyst into the reactor tubes.
Abstract:
A process/apparatus is disclosed for continuously separating a liquid medium comprising diluent and unreacted monomers from a polymerization effluent comprising diluent, unreacted monomers and polymer solids, comprising a continuous discharge of the polymerization effluent from a slurry reactor through a discharge valve and transfer conduit into a first intermediate pressure flash tank with a conical bottom defined by substantially straight sides inclined at an angle to that of horizontal equal to or greater than the angle of slide of the slurry/polymer solids and an exit seal chamber of such diameter (d) and length (l) as to maintain a desired volume of concentrated polymer solids/slurry in the exit seal chamber such as to form a pressure seal while continuously discharging a plug flow of concentrated polymer solids/slurry bottom product of the first flash tank from the exit seal chamber through a seal chamber exit reducer with inclined sides defined by substantially straight sides inclined at an angle to that of horizontal equal to or greater than the angle of slide of the polymer solids which remain after removal of about 50 to 100% of the inert diluent therefrom to a second flash tank at a lower pressure.
Abstract:
Reactors with a dynamic compression elements that control the catalyst bed structure and hydrodynamic conditions inside the reactor in response to physical and structural changes in the catalyst bed, and methods of operating catalytic reactors are provided. The reactors are adjustable and/or can self-adjust in response to changes in the packing of the catalyst bed due, for example, to the attrition of the catalyst. The catalyst reactor designs improve operation of fixed bed reactors and enable the use of a variety of catalysts and supports, including materials that would not typically be considered for use in fixed bed reactors, such as those with limited durability or with moderate mechanical strength.
Abstract:
The invention is a multi-catalyst injection system. In one embodiment, the system comprises a plurality of catalyst storage regions associated with a vessel and a metering device associated with the vessel. The metering device is configured to provide a metric indicative of an amount of catalyst dispensed from a selected one of the catalyst storage regions.
Abstract:
The invention relates to a method of controlling the process conditions, in particular the temperature, in a reactor (1) of a plant into which, in particular, granular material is introduced and transported through a conveying line (14) to the reactor (1). In order to keep the process conditions in the reactor as constant as possible, the material quantity transported in the conveying line (14) is determined and is used as control variable and/or disturbance variable for controlling the process conditions, in particular the temperature. A plant for carrying out this method is also described.
Abstract:
A system and method for injecting catalyst into a fluid catalyst cracking (FCC) unit is provided. In one embodiment, a system for injecting catalyst into a FCC unit includes a catalyst injection apparatus coupled to a controller. The controller is housed in an enclosure suitable for hazardous service and has a communication port for communicating information derived information regarding activity of the catalyst injection apparatus to a device remote from the enclosure while the enclosure is sealed. In another embodiment, a method for injecting catalyst into a FCC unit includes the steps of dispensing catalyst from an injection system into a FCC unit, storing a record of system activity in a memory device disposed in an enclosure suitable of hazardous duty, and accessing the stored record without exposing an interior of the enclosure to an environment surrounding the enclosure.
Abstract:
A device and method for measuring the back pressure in chemical reactor tubes includes many automated features. Inflatable tube seals may be automatically inflated. The device may measure several tubes at once. It may transmit data electronically to a remote computer for analysis and graphic display.