Abstract:
An air-ride beam-type axle/suspension system for a heavy-duty vehicle with a gross axle weight rating of greater than 23,000 lbs./axle includes a pair of transversely spaced beams. Each one of the beams includes inboard and outboard sidewalls. A large diameter axle extends between and is rigidly connected to the beams via a pair of axle-to-beam connections. Each one of the axle-to-beam connections includes a sleeve having an increased thickness rigidly connected to the axle and the beam. Each sleeve is formed with at least a front and a rear window located between the beam sidewalls. The inboard and/or outboard edges of the sleeve windows are spaced relatively far from the beam sidewalls. The sleeve windows are asymmetrically angled with respect to the horizontal centerline of the axle at design ride height. The axle/suspension system reduces weight while maintaining desired stiffness and durability of the axle/suspension system.
Abstract:
A method of forming a joint includes providing a first member made of cast iron having an exterior surface and a first end. A pocket is formed in the exterior surface of the first end. An insert made of steel is connected to the pocket. A second member made of cast iron is provided with an aperture. The method includes positioning the first end of the first member within the aperture and positioning a plug made of steel in the second member proximate the aperture. The plug is fixedly connected to the insert.
Abstract:
An axle-to-beam connection for axle/suspension systems includes a pair of U-bolt brackets that extend generally to or beyond a selected centerline of the axle. The U-bolt brackets are located a distance from one another so that the distance between the U-bolt brackets is equivalent to or preferably less than the outside diameter of the axle resulting in a slight deformation of the axle and a compressive preload between the axle and the U-bolt brackets when the axle is seated between the U-bolt brackets. A weld is placed between the U-bolt brackets and the axle at or beyond the horizontal centerline of the axle within the residual compressive stress field on the axle created by the interference fit of the axle into the U-boll brackets. Means for securing connection of the axle to the beam includes a U-boll or other similar means to provide additional locating support to the axle.
Abstract:
A torsion beam type suspension including a torsion beam in which arms are formed by bending both ends of a pipe material and also includes wheel installation members fixed to the arms, respectively. Portions to be inserted of the wheel installation members are inserted into open ends of the arms, and the wheel installation members are welded to the arms. The torsion beam type suspension can be produced at low cost and have high quality.
Abstract:
A wheel suspension arm comprises a link opening (12) for pivotably securing the wheel suspension arm to a vehicle frame and an axle opening (11) for securing an axle element (2) to the wheel suspension arm. A peripheral edge (11a) of the axle opening includes at least one discontinuation, such as a slot (13). A screw (17) can be tightened to clamp the axle element (2) in the axle opening (11). The invention also relates to a method for producing the inventive wheel suspension arm and to a wheel suspension comprising said wheel suspension arm.
Abstract:
In a method of manufacturing a hollow stabilizer, a pipe compressing step of compressing an electroseamed pipe in a temperature range of a hot state or a warm state so as to make a rate of a thickness with respect to an outer diameter between 18 and 35% is performed, and a forming step of forming the compressed electroseamed pipe in a stabilizer shape in a cold state is executed. Next, a step of applying a heat treatment to a half-finished stabilizer is performed, a shot peening step of impacting a shot on the half-finished stabilizer is performed, and a step of coating the half-finished stabilizer is performed.
Abstract:
An axle housing (110) for clamping with a clamp assembly (118, 218) to a spring (16, 216) of a suspension system (14) of a vehicle, the clamp assembly having at least two U-bolts (120, 220) each having a curved portion (136, 236) and two generally linear legs (128, 228) extending therefrom, and a clamping plate (122, 222) for receiving and attaching the legs of the U-bolts to form an enclosure that clamps the axle housing (110) to the spring (16, 216), the housing having a generally oval shape in cross section. The axle housing (110) has a generally planar fore side (132), a generally planar aft side (134), a generally rounded top surface (144) and a generally rounded bottom surface (146), wherein at least one of the top surface and the bottom surface are sized and arranged to mate flushly with the curved portion (136) of the U-bolts (120).
Abstract:
A trailing rear suspension for a motor vehicle having a twist beam axle coupled at its ends to a pair of trailing arms wherein the twist beam axle raises the shear center of the central portion of its cross-beam above the wheel center of the vehicle. The raising of the shear center is achieved by rotating the cross-beam to orient one leg of its cross-section to be aligned with the top of the trailing arms.
Abstract:
The arm (12) comprises a pair of transverse rods (16, 18) articulated at their outer ends (24, 28) to the wheel-carrier of a vehicle wheel and at their inner ends (26, 30) to the vehicle body, and at least one pair of connecting elements (20, 22) which connect the rods (16, 18) to one another and are preferably formed as blade-like or plate-like elements, in such a manner that their bending stiffness in a plane is higher than their bending stiffness in a direction perpendicular to that plane. The arm (12) is capable of controlling two translational degrees of freedom (DOFx, DOFy) along the axes of the rods (16, 18) and, by virtue of the geometry and torsional stiffness of the rods (16, 18), as well as of the geometry and bending stiffness of the connecting elements (20, 22) in their plane, a first rotational degree of freedom (DOFθy) about a first, mainly transverse and horizontal axis (ESAy). According to the invention, the rods (16, 18) converge, preferably towards the outside of the vehicle, in such a manner that the arm has an elastic centre (EC) located outside its physical envelope and is thus capable of controlling, by virtue of the geometry and bending stiffness of the rods (16, 18), as well as of the geometry and bending stiffness of the connecting elements (20, 22) in the direction perpendicular to their plane, a second rotational degree of freedom (DOFθz) about a second, mainly vertical axis (ESAz).
Abstract:
A trailing arm assembly for a suspension includes first and second axle wraps. The first and second axle wraps are welded to each other to substantially surround an outer perimeter of an axle member. The first axle wrap is then welded to one side of the axle member at a first weld area and the second axle wrap is welded to an opposite side of the axle member at a second weld area. The first axle wrap includes a spring seat and the second axle wrap includes an arm body with a bushing receiver portion at one arm end. A bushing tube attached to the bushing receiver portion. The first weld area comprises a single window weld and the second weld area comprises first and second window welds that are positioned on opposing sides of the arm body.