Vertical field-effect transistors with controlled dimensions

    公开(公告)号:US10236363B2

    公开(公告)日:2019-03-19

    申请号:US15458457

    申请日:2017-03-14

    Abstract: Device structures and fabrication methods for a vertical field-effect transistor. A semiconductor fin is formed that projects from a first source/drain region. A first spacer layer is formed on the first source/drain region. A dielectric layer is formed that extends in the vertical direction from the first spacer layer to a top surface of the semiconductor fin. The dielectric layer is recessed in the vertical direction, and a second spacer layer is formed on the recessed dielectric layer such that the dielectric layer is located in the vertical direction between the first spacer layer and the second spacer layer. After the dielectric layer is removed to open a space between the first spacer layer and the second spacer layer, a gate electrode is formed in the space. The vertical field-effect transistor has a gate length that is equal to a thickness of the recessed dielectric layer.

    Controlling self-aligned gate length in vertical transistor replacement gate flow

    公开(公告)号:US10199480B2

    公开(公告)日:2019-02-05

    申请号:US15280451

    申请日:2016-09-29

    Abstract: A semiconductor structure includes a semiconductor substrate, a bottom source/drain layer for a first vertical transistor over the semiconductor substrate, a vertical channel over the source/drain layer, and a metal gate wrapped around the vertical channel, the vertical channel having a fixed height relative to the metal gate at an interface therebetween. The semiconductor structure further includes a top source/drain layer over the vertical channel, and a self-aligned contact to each of the top and bottom source/drain layer and the gate. The semiconductor structure can be realized by providing a semiconductor substrate with a bottom source/drain layer thereover, forming a vertical channel over the bottom source/drain layer, forming a dummy gate wrapped around the vertical channel, and forming a bottom spacer layer and a top spacer layer around a top portion and a bottom portion, respectively, of the vertical channel, a remaining center portion of the vertical channel defining a fixed vertical channel height. The method further includes forming a top source/drain layer over the vertical channel, replacing the dummy gate with a metal gate, and forming self-aligned source, drain and gate contacts.

    Forming a gate contact in the active area

    公开(公告)号:US10170583B2

    公开(公告)日:2019-01-01

    申请号:US15244067

    申请日:2016-08-23

    Abstract: A method of making a semiconductor device includes patterning a fin in a substrate; forming a gate between source/drain regions over the substrate, the gate having a dielectric spacer along a sidewall; removing a portion of the dielectric spacer and filling with a metal oxide to form a spacer having a first spacer portion and a second spacer portion; forming a source/drain contact over at least one of the source/drain regions; recessing the source/drain contact and forming a via contact over the source/drain contact; and forming a gate contact over the gate, the gate contact having a first gate contact portion contacting the gate and a second gate contact portion positioned over the first gate contact portion; wherein the first spacer portion isolates the first gate contact portion from the source/drain contact, and the second spacer portion isolates the second gate contact portion from the source/drain contact.

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