公开(公告)号：US10032912B2

公开(公告)日：2018-07-24

申请号：US14588221

申请日：2014-12-31

Applicant: STMICROELECTRONICS, INC. ,  GLOBALFOUNDRIES INC. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Pierre Morin ,  Kangguo Cheng ,  Jody Fronheiser ,  Xiuyu Cai ,  Juntao Li ,  Shogo Mochizuki ,  Ruilong Xie ,  Hong He ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/16 ,  H01L29/06 ,  H01L29/66 ,  H01L21/8238 ,  H01L27/092

Abstract: A modified silicon substrate having a substantially defect-free strain relaxed buffer layer of SiGe is suitable for use as a foundation on which to construct a high performance CMOS FinFET device. The substantially defect-free SiGe strain-relaxed buffer layer can be formed by making cuts in, or segmenting, a strained epitaxial film, causing edges of the film segments to experience an elastic strain relaxation. When the segments are small enough, the overall film is relaxed so that the film is substantially without dislocation defects. Once the substantially defect-free strain-relaxed buffer layer is formed, strained channel layers can be grown epitaxially from the relaxed SRB layer. The strained channel layers are then patterned to create fins for a FinFET device. In one embodiment, dual strained channel layers are formed—a tensilely strained layer for NFET devices, and a compressively strained layer for PFET devices.

公开(公告)号：US20150270398A1

公开(公告)日：2015-09-24

申请号：US14223373

申请日：2014-03-24

Applicant: STMicroelectronics, Inc. ,  Globalfoundries Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L21/28 ,  H01L21/308 ,  H01L29/66 ,  H01L29/51

CPC classification number: H01L29/7848 ,  H01L21/28194 ,  H01L21/3085 ,  H01L29/0847 ,  H01L29/515 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, forming a fin structure comprised of a semiconductor material, a first epi semiconductor material and a second epi semiconductor material, forming a sacrificial gate structure above the fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, performing at least one etching process to remove the portions of the fin structure positioned laterally outside of the sidewall spacer so as to thereby define a fin cavity in the source/drain regions of the device and to expose edges of the fin structure positioned under the sidewall spacer, and performing an epitaxial deposition process to form an epi etch stop layer on the exposed edges of the fin structure positioned under the sidewall spacer and within the fin cavity.

Abstract translation: 所公开的一种方法包括形成由半导体材料，第一外延半导体材料和第二外延半导体材料构成的鳍状结构，在鳍状结构之上形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物 执行至少一个蚀刻工艺以去除位于侧壁间隔件外侧的翅片结构的部分，从而在该装置的源极/漏极区域中限定翅片空腔并且暴露位于该侧壁间隔之下的翅片结构的边缘 并且执行外延沉积工艺以在位于侧壁间隔件下方和翅片腔内的翅片结构的暴露边缘上形成外延蚀刻停止层。

公开(公告)号：US10366931B2

公开(公告)日：2019-07-30

申请号：US16133850

申请日：2018-09-18

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Cheng Chi ,  Pietro Montanini ,  Tenko Yamashita ,  Nicolas Loubet

IPC: H01L29/76 ,  H01L21/8238 ,  H01L27/092

Abstract: This disclosure relates to a method of forming nanosheet devices including: forming a first and second nanosheet stack on a substrate, the first and the second nanosheet stacks including a plurality of vertically spaced nanosheets disposed on the substrate and separated by a plurality of spacing members, each of the plurality of spacing members including a sacrificial layer and a pair of inner spacers formed on lateral ends of the sacrificial layer; growing a pair of epitaxial regions adjacent to the first and second nanosheet stacks from each of the plurality of nanosheets such that each of the plurality of inner spacers is enveloped by one of the epitaxial regions; covering the first nanosheet stack with a mask; and forming a pair of p-type source/drain regions on the second nanosheet stack, each of the pair of p-type source/drain regions being adjacent to the epitaxial regions on the second nanosheet stack.

公开(公告)号：US09263580B2

公开(公告)日：2016-02-16

申请号：US14223373

申请日：2014-03-24

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/66 ,  H01L29/51 ,  H01L21/308 ,  H01L21/28

CPC classification number: H01L29/7848 ,  H01L21/28194 ,  H01L21/3085 ,  H01L29/0847 ,  H01L29/515 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, forming a fin structure comprised of a semiconductor material, a first epi semiconductor material and a second epi semiconductor material, forming a sacrificial gate structure above the fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, performing at least one etching process to remove the portions of the fin structure positioned laterally outside of the sidewall spacer so as to thereby define a fin cavity in the source/drain regions of the device and to expose edges of the fin structure positioned under the sidewall spacer, and performing an epitaxial deposition process to form an epi etch stop layer on the exposed edges of the fin structure positioned under the sidewall spacer and within the fin cavity.

Abstract translation: 所公开的一种方法包括形成由半导体材料，第一外延半导体材料和第二外延半导体材料构成的鳍状结构，在鳍状结构之上形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物 执行至少一个蚀刻工艺以去除位于侧壁间隔件外侧的翅片结构的部分，从而在该装置的源极/漏极区域中限定翅片空腔并且暴露位于该侧壁间隔之下的翅片结构的边缘 并且执行外延沉积工艺以在位于侧壁间隔件下方和翅片腔内的翅片结构的暴露边缘上形成外延蚀刻停止层。

公开(公告)号：US10262905B2

公开(公告)日：2019-04-16

申请号：US14867797

申请日：2015-09-28

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMicroelectronics, Inc. ,  GLOBALFOUNDRIES Inc.

Inventor： Kangguo Cheng ,  Bruce B. Doris ,  Ali Khakifirooz ,  Qing Liu ,  Nicolas Loubet ,  Scott Luning

IPC: H01L21/84 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/16 ,  H01L29/161 ,  H01L27/12 ,  H01L29/49 ,  H01L29/10

Abstract: A method for semiconductor fabrication includes providing channel regions on a substrate including at least one Silicon Germanium (SiGe) channel region, the substrate including a plurality of regions including a first region and a second region. Gate structures are formed for a first n-type field effect transistor (NFET) and a first p-type field effect transistor (PFET) in the first region and a second NFET and a second PFET in the second region, the gate structure for the first PFET being formed on the SiGe channel region. The gate structure for the first NFET includes a gate material having a first work function and the gate structures for the first PFET, second NFET and second PFET include a gate material having a second work function such that multi-threshold voltage devices are provided.

公开(公告)号：US20190019733A1

公开(公告)日：2019-01-17

申请号：US16133850

申请日：2018-09-18

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Cheng Chi ,  Pietro Montanini ,  Tenko Yamashita ,  Nicolas Loubet

IPC: H01L21/8238 ,  H01L27/092

CPC classification number: H01L21/823821 ,  H01L21/823807 ,  H01L21/823814 ,  H01L27/092

Abstract: This disclosure relates to a method of forming nanosheet devices including: forming a first and second nanosheet stack on a substrate, the first and the second nanosheet stacks including a plurality of vertically spaced nanosheets disposed on the substrate and separated by a plurality of spacing members, each of the plurality of spacing members including a sacrificial layer and a pair of inner spacers formed on lateral ends of the sacrificial layer; growing a pair of epitaxial regions adjacent to the first and second nanosheet stacks from each of the plurality of nanosheets such that each of the plurality of inner spacers is enveloped by one of the epitaxial regions; covering the first nanosheet stack with a mask; and forming a pair of p-type source/drain regions on the second nanosheet stack, each of the pair of p-type source/drain regions being adjacent to the epitaxial regions on the second nanosheet stack.

公开(公告)号：US09673222B2

公开(公告)日：2017-06-06

申请号：US15156506

申请日：2016-05-17

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Ajey Poovannummoottil Jacob ,  Kangguo Cheng ,  Bruce Doris ,  Nicolas Loubet ,  Prasanna Khare ,  Rama Divakaruni

IPC: H01L27/12 ,  H01L21/02 ,  H01L27/088 ,  H01L29/78 ,  H01L27/092 ,  H01L29/66 ,  H01L21/84 ,  H01L21/306 ,  H01L21/308

CPC classification number: H01L27/1211 ,  H01L21/02236 ,  H01L21/02255 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/02612 ,  H01L21/02614 ,  H01L21/0262 ,  H01L21/30604 ,  H01L21/308 ,  H01L21/845 ,  H01L27/0886 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/7849 ,  H01L29/785

Abstract: Methods and semiconductor structures formed from the methods are provided which facilitate fabricating semiconductor fin structures. The methods include, for example: providing a wafer with at least one semiconductor fin extending above a substrate; transforming a portion of the semiconductor fin(s) into an isolation layer, the isolation layer separating a semiconductor layer of the semiconductor fin(s) from the substrate; and proceeding with forming a fin device(s) of a first architectural type in a first fin region of the semiconductor fin(s), and a fin device(s) of a second architectural type in a second fin region of the semiconductor fin(s), where the first architectural type and the second architectural type are different fin device architectures.

公开(公告)号：US20150041898A1

公开(公告)日：2015-02-12

申请号：US13964009

申请日：2013-08-09

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc.

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Jin Cho

IPC: H01L29/66 ,  H01L29/78

CPC classification number: H01L29/66795 ,  H01L29/785

Abstract: Methods and structures for forming fully insulated finFETs beginning with a bulk semiconductor substrate are described. Fin structures for finFETs may be formed in two epitaxial layers that are grown over a bulk substrate. A first epitaxial layer may be sacrificial. A final gate structure may be formed around the fin structures, and the first epitaxial layer removed to form a void between a fin and the substrate. The void may be filled with an insulator to fully insulate the fin.

Abstract translation: 描述了以体半导体衬底开始形成完全绝缘的finFET的方法和结构。 用于finFET的鳍结构可以形成在生长在块状衬底上的两个外延层中。 第一外延层可以是牺牲的。 可以在翅片结构周围形成最终的栅极结构，并且去除第一外延层以在翅片和衬底之间形成空隙。 空隙可以填充绝缘体以使翅片完全绝缘。

公开(公告)号：US10276442B1

公开(公告)日：2019-04-30

申请号：US15993017

申请日：2018-05-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Julien Frougier ,  Kangguo Cheng ,  Adra Carr ,  Nicolas Loubet

IPC: H01L29/76 ,  H01L21/8234 ,  H01L27/088 ,  H01L21/8238 ,  H01L29/423 ,  H01L29/786

Abstract: Structures for a field-effect transistor and methods of forming structures for a field-effect transistor. A first field-effect transistor has a first source/drain region, and a second field-effect transistor has a second source/drain region. A first silicide layer is arranged to wrap around the first source/drain region, and a second silicide layer is arranged to wrap around the second source/drain region. The first silicide layer contains a first metal, and the second silicide layer contains a second metal different from the first metal.

公开(公告)号：US09349730B2

公开(公告)日：2016-05-24

申请号：US13945415

申请日：2013-07-18

Applicant: GLOBALFOUNDRIES Inc. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMICROELECTRONICS, INC.

Inventor： Ajey Poovannummoottil Jacob ,  Kangguo Cheng ,  Bruce B. Doris ,  Nicolas Loubet ,  Prasanna Khare ,  Ramachandra Divakaruni

IPC: H01L21/20 ,  H01L27/088 ,  H01L21/84 ,  H01L27/12 ,  H01L21/02

CPC classification number: H01L27/1211 ,  H01L21/02236 ,  H01L21/02255 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/02612 ,  H01L21/02614 ,  H01L21/0262 ,  H01L21/30604 ,  H01L21/308 ,  H01L21/845 ,  H01L27/0886 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/7849 ,  H01L29/785

Abstract: Methods and semiconductor structures formed from the methods are provided which facilitate fabricating semiconductor fin structures. The methods include, for example: providing a wafer with at least one semiconductor fin extending above a substrate; transforming a portion of the semiconductor fin(s) into an isolation layer, the isolation layer separating a semiconductor layer of the semiconductor fin(s) from the substrate; and proceeding with forming a fin device(s) of a first architectural type in a first fin region of the semiconductor fin(s), and a fin device(s) of a second architectural type in a second fin region of the semiconductor fin(s), where the first architectural type and the second architectural type are different fin device architectures.

Abstract translation: 提供了由这些方法形成的方法和半导体结构，其有助于制造半导体鳍结构。 所述方法包括例如：提供具有在衬底上延伸的至少一个半导体鳍片的晶片; 将所述半导体鳍片的一部分转换成隔离层，所述隔离层将所述半导体鳍片的半导体层与所述衬底分离; 并且在半导体鳍片的第一鳍片区域中形成第一结构类型的翅片装置，并且在半导体鳍片的第二鳍片区域中形成第二结构类型的鳍片装置（ s），其中第一架构类型和第二架构类型是不同的fin设备架构。