公开(公告)号：US20190006506A1

公开(公告)日：2019-01-03

申请号：US15639721

申请日：2017-06-30

Applicant: International Business Machines Corporation

Inventor： Andrew M. Greene ,  Hong He ,  Sivananda K. Kanakasabapathy ,  Gauri Karve ,  Eric R. Miller ,  Pietro Montanini

IPC: H01L29/78 ,  H01L29/66

Abstract: FinFET devices comprising multilayer gate spacers are provided, as well as methods for fabricating FinFET devices in which multilayer gate spacers are utilized to prevent or otherwise minimize the erosion of vertical semiconductor fins when forming the gate spacers. For example, a method for fabricating a semiconductor device comprises forming a dummy gate structure over a portion of a vertical semiconductor fin of a FinFET device, and forming a multilayer gate spacer on the dummy gate structure. The multilayer gate spacer comprises a first dielectric layer and a second dielectric layer, wherein the first dielectric layer has etch selectivity with respect to the vertical semiconductor fin and the second dielectric layer. In one embodiment, the first dielectric layer comprises silicon oxycarbonitride (SiOCN) and the second dielectric layer comprises silicon boron carbon nitride (SiBCN).

公开(公告)号：US10170327B2

公开(公告)日：2019-01-01

申请号：US15613774

申请日：2017-06-05

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Hong He ,  Chiahsun Tseng ,  Chun-Chen Yeh ,  Yunpeng Yin

IPC: H01L21/00 ,  H01L21/308 ,  H01L29/66 ,  H01L21/033 ,  H01L21/3065 ,  H01L21/3213

Abstract: Methods and structures for fabricating fins for multigate devices are disclosed. In accordance with one method, a plurality of sidewalls are formed in or on a plurality of mandrels over a semiconductor substrate such that each of the mandrels includes a first sidewall composed of a first material and a second sidewall composed of a second material that is different from the first material. The first sidewall of a first mandrel of the plurality of mandrels is selectively removed. In addition, a pattern composed of remaining sidewalls of the plurality of sidewalls is transferred onto an underlying layer to form a hard mask in the underlying layer. Further, the fins are formed by employing the hard mask and etching semiconducting material in the substrate.

公开(公告)号：US10121853B2

公开(公告)日：2018-11-06

申请号：US15794636

申请日：2017-10-26

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Bruce B. Doris ,  Hong He ,  Sivananda K. Kanakasabapathy ,  Gauri Karve ,  Fee Li Lie ,  Derrick Liu ,  Soon-Cheon Seo ,  Stuart A. Sieg

IPC: H01L29/06 ,  H01L29/78 ,  H01L29/66

Abstract: A semiconductor structure is provided that includes a semiconductor fin portion having an end wall and extending upward from a substrate. A gate structure straddles a portion of the semiconductor fin portion. A first set of gate spacers is located on opposing sidewall surfaces of the gate structure; and a second set of gate spacers is located on sidewalls of the first set of gate spacers. One gate spacer of the second set of gate spacers has a lower portion that directly contacts the end wall of the semiconductor fin portion.

公开(公告)号：US20180223522A1

公开(公告)日：2018-08-09

申请号：US15907812

申请日：2018-02-28

Applicant: International Business Machines Corporation

Inventor： Hsueh-Chung H. Chen ,  Hong He ,  Juntao Li ,  Chih-Chao Yang ,  Yunpeng Yin

IPC: E04B1/344 ,  E04B1/346 ,  E04B7/16 ,  E04B1/343

CPC classification number: F24S30/452 ,  E04B1/34357 ,  E04B1/346 ,  E04B7/163 ,  F24S20/61 ,  F24S2030/18 ,  H01L21/31144 ,  H01L21/76805 ,  H01L21/76807 ,  H01L21/76811 ,  H01L21/76813 ,  H01L21/76816 ,  H01L21/76832 ,  H01L21/76834 ,  H01L21/7684 ,  H01L21/76879 ,  H01L21/76883 ,  H01L21/76897 ,  H01L23/5226 ,  H01L23/53238 ,  Y02A30/22 ,  Y02B10/20 ,  Y02E10/47

Abstract: A method for fabricating a self-aligned via structure includes forming a tri-layer mask on an ILD layer over a lower metal wiring layer, the tri-layer mask includes first and second insulating layers and a metal layer in between the insulating layers; defining a trench pattern through the first insulating layer and metal layer, the trench pattern having a first width; defining a first via pattern in a lithographic mask over the trench pattern, the first via pattern having a second width that is larger than the first width; growing a metal capping layer on an exposed sidewall of the trench pattern to decrease the first width to a third width that defines a second via pattern; transferring the trench pattern into the ILD layer to form a trench; and transferring the second via pattern through the ILD layer and into the metal wiring layer to form a via.

公开(公告)号：US10032680B2

公开(公告)日：2018-07-24

申请号：US14984215

申请日：2015-12-30

Applicant: International Business Machines Corporation

Inventor： Bruce B. Doris ,  Hong He ,  Sivananda K. Kanakasabapathy ,  Gauri Karve ,  Fee Li Lie ,  Stuart A. Sieg

IPC: H01L29/78 ,  H01L21/84 ,  H01L27/12 ,  H01L27/088 ,  H01L29/66 ,  H01L21/02 ,  H01L21/265 ,  H01L21/306 ,  H01L21/762 ,  H01L29/06 ,  H01L29/16 ,  H01L29/161 ,  H01L29/165

Abstract: A method for forming a fin on a substrate comprises patterning and etching a layer of a first semiconductor material to define a strained fin, depositing a layer of a second semiconductor material over the fin, the second semiconductor material operative to maintain the a strain in the strained fin, etching to remove a portion of the second semiconductor material to define a cavity that exposes a portion of the fin, etching to remove the exposed portion of the fin such that the fin is divided into a first segment and a second segment, and depositing an insulator material in the cavity, the insulator material contacting the first segment of the fin and the second segment of the fin.

公开(公告)号：US09978775B2

公开(公告)日：2018-05-22

申请号：US14874388

申请日：2015-10-03

Applicant: International Business Machines Corporation

Inventor： Kangguo Cheng ,  Hong He ,  Ali Khakifirooz ,  Alexander Reznicek ,  Soon-Cheon Seo

IPC: H01L27/12 ,  H01L29/78 ,  H01L29/66 ,  H01L21/8234 ,  H01L29/04 ,  H01L29/16 ,  H01L29/165

CPC classification number: H01L27/1211 ,  H01L21/823412 ,  H01L29/04 ,  H01L29/16 ,  H01L29/165 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785

Abstract: A plurality of semiconductor fins is formed on a surface of an insulator layer. Gate structures are then formed that are orientated perpendicular and straddle each semiconductor fin. A dielectric spacer is then formed on vertical sidewalls of each gate structure. Next, an etch is performed that removes exposed portions of each semiconductor fin and a portion of the insulator layer not protected by the dielectric spacers and the gate structures. The etch provides semiconductor fin portions that have exposed vertical sidewalls. A doped semiconductor material is then formed from each exposed vertical sidewall of each semiconductor fin portion, followed by an anneal which causes diffusion of dopants from the doped semiconductor material into each semiconductor fin portion and the formation of source/drain regions. The source/drain regions are present along the sidewalls of each semiconductor fin portion and are located beneath the dielectric spacers.

公开(公告)号：US09953916B2

公开(公告)日：2018-04-24

申请号：US15423923

申请日：2017-02-03

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Hsueh-Chung H. Chen ,  Hong He ,  Juntao Li ,  Chih-Chao Yang ,  Yunpeng Yin

IPC: H01L23/522 ,  H01L21/768 ,  H01L23/532

CPC classification number: F24S30/452 ,  E04B1/34357 ,  E04B1/346 ,  E04B7/163 ,  F24S20/61 ,  F24S2030/18 ,  H01L21/31144 ,  H01L21/76805 ,  H01L21/76807 ,  H01L21/76811 ,  H01L21/76813 ,  H01L21/76816 ,  H01L21/76832 ,  H01L21/76834 ,  H01L21/7684 ,  H01L21/76879 ,  H01L21/76883 ,  H01L21/76897 ,  H01L23/5226 ,  H01L23/53238 ,  Y02A30/22 ,  Y02B10/20 ,  Y02E10/47

Abstract: A method for fabricating a self-aligned via structure includes forming a tri-layer mask on an ILD layer over a lower metal wiring layer, the tri-layer mask includes first and second insulating layers and a metal layer in between the insulating layers; defining a trench pattern through the first insulating layer and metal layer, the trench pattern having a first width; defining a first via pattern in a lithographic mask over the trench pattern, the first via pattern having a second width that is larger than the first width; growing a metal capping layer on an exposed sidewall of the trench pattern to decrease the first width to a third width that defines a second via pattern; transferring the trench pattern into the ILD layer to form a trench; and transferring the second via pattern through the ILD layer and into the metal wiring layer to form a via.

公开(公告)号：US20180097017A1

公开(公告)日：2018-04-05

申请号：US15809122

申请日：2017-11-10

Applicant: International Business Machines Corporation

Inventor： Kangguo Cheng ,  Hong He ,  Ali Khakifirooz ,  Alexander Reznicek ,  Soon-Cheon Seo

IPC: H01L27/12 ,  H01L29/66 ,  H01L29/78 ,  H01L29/04 ,  H01L29/16

CPC classification number: H01L27/1211 ,  H01L21/823412 ,  H01L29/04 ,  H01L29/16 ,  H01L29/165 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785

Abstract: A plurality of semiconductor fins is formed on a surface of an insulator layer. Gate structures are then formed that are orientated perpendicular and straddle each semiconductor fin. A dielectric spacer is then formed on vertical sidewalls of each gate structure. Next, an etch is performed that removes exposed portions of each semiconductor fin and a portion of the insulator layer not protected by the dielectric spacers and the gate structures. The etch provides semiconductor fin portions that have exposed vertical sidewalls. A doped semiconductor material is then formed from each exposed vertical sidewall of each semiconductor fin portion, followed by an anneal which causes diffusion of dopants from the doped semiconductor material into each semiconductor fin portion and the formation of source/drain regions. The source/drain regions are present along the sidewalls of each semiconductor fin portion and are located beneath the dielectric spacers.

公开(公告)号：US09881937B2

公开(公告)日：2018-01-30

申请号：US15397170

申请日：2017-01-03

Applicant: International Business Machines Corporation

Inventor： Kangguo Cheng ,  Bruce B. Doris ,  Hong He ,  Sivananda K. Kanakasabapathy ,  Gauri Karve ,  Juntao Li ,  Fee Li Lie ,  Derrick Liu ,  Chun Wing Yeung

IPC: H01L27/12 ,  H01L29/66 ,  H01L21/308 ,  H01L21/84 ,  H01L29/161 ,  H01L29/78

CPC classification number: H01L27/1211 ,  H01L21/845 ,  H01L29/161 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/7842 ,  H01L29/7849

Abstract: A semiconductor structure includes a first strained fin portion and a second strained fin portion, a pair of inactive inner gate structures upon respective strained fin portions, and spacers upon outer sidewalls surfaces of the inactive inner gate structures, upon the inner sidewall surfaces of the inactive inner gate structures, and upon the first strained fin portion and the second strained fin portion end surfaces. The first strained fin portion and the second strained fin portion end surfaces are coplanar with respective inner sidewall surfaces of the inactive inner gate structures. The spacer formed upon the end surfaces limits relaxation of the first strained fin portion and the second strained fin portion and limits shorting between the first strained fin portion and the second strained fin portion.

公开(公告)号：US20170194463A1

公开(公告)日：2017-07-06

申请号：US15464495

申请日：2017-03-21

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Kangguo Cheng ,  Bruce B. Doris ,  Hong He ,  Ali Khakifirooz ,  Yunpeng Yin

IPC: H01L29/66 ,  H01L21/306 ,  H01L21/8234 ,  H01L29/78 ,  H01L21/02 ,  H01L21/324 ,  H01L21/225 ,  H01L29/06

CPC classification number: H01L29/66795 ,  H01L21/02532 ,  H01L21/2254 ,  H01L21/30604 ,  H01L21/324 ,  H01L21/823431 ,  H01L29/0649 ,  H01L29/66545 ,  H01L29/785 ,  H01L29/7851

Abstract: A method of forming a semiconductor device that includes forming a silicon including fin structure and forming a germanium including layer on the silicon including fin structure. Germanium is then diffused from the germanium including layer into the silicon including fin structure to convert the silicon including fin structure to silicon germanium including fin structure.