摘要:
A fastener, and a process and apparatus for coating fasteners, in which a resin type material is applied to the fastener is disclosed. A stream of resin type material is directed to each fastener and the threads of each of the fasteners, the threads may be covered over an arcuate variable length including complete 360.degree. coverage. The resin type material applied may be a masking material, a lubricating material and/or an insulating material enabling an accurate and consistent torque-tension characteristic to be maintained during coupling of the fastener in a variety of post-processing environments. Furthermore, the resin type material applied to the fastener is substantially resistant to the deposition of corrosion resistant or preventative materials.
摘要:
A method and apparatus for coating a fastener, particularly a fastener with a head portion and shank portion, with a coating material is provided. The invention includes the steps of and apparatus for supporting the fasteners such that the fasteners are positioned for coating. The fasteners are conveyed such that the fasteners are moved through a plurality of operating stations and pass through a heating station where the shank portions of the fasteners are heated. Subsequently, at a material applying station, a coating material is applied to the heated shank portions. A preferred embodiment of the method and apparatus of the present invention includes supporting the fasteners on their head portions with the shank portions projecting upward, conveying the fasteners with their shank portions projecting upward for processing, heating the shank portion to a temperature above the melting point of the applied material and applying the material to the heated shank portion to form a coating thereon.
摘要:
The present invention is directed to a process for the application of fluoropolymer to a preselected area of a threaded fastener, and particularly to substantially all of the threads of the fastener. The fluoropolymer is supplied to a spray nozzle in powder form and is subjected to a triboelectrostatic charging process so that individual particles discharged from the spray nozzle are electrically charged. In the preferred form of the invention, the fluoropolymer powder is triboelectrically charged, entrained in an air stream discharged from the nozzle and directed onto the preselected area of the fastener. In this manner a generally uniform powder coating is deposited onto the preselected area of the fastener while the fastener is maintained at room temperature. Thereafter, the fastener is heated to a temperature above the melting point of the fluoropolymer to thereby coalesce the deposited powder into a continuous film coating which adheres, upon cooling, to the pre-selected area of the fastener. In accordance with a preferred embodiment, the fastener is heated in a manner which raises the temperature of only the preselected area of the fastener to the fluoropolymer melting point. This preferred heating technique minimizes the retention of fluoropolymer inadvertently deposited on areas of the fastener other than the preselected area, and allows this undesired fluoropolymer to be easily removed, even after heating.
摘要:
An improved article having a retention element applied to a predetermined portion thereof. The retention element is a soft pliable resin based material that has pockets formed in it through the use of a blowing agent that has been added to the material prior to coating and heating.
摘要:
A mechanism and process for coating tapped holes in specialty articles having varying external configurations, such as metal stampings. The specialty article is positioned in a preselected orientation at a loading station, and is then engaged by a carriage assembly and moved from the loading station to a heating station, and then to a spray and discharge station. During movement between stations, the article is maintained in the preselected orientation to allow proper heating and spraying of the tapped holes.
摘要:
A powder spray apparatus for coating threaded fasteners capable of operating at an optimum spray condition. Air supply and powder supply tubes communicate within an air/powder entrainment block. The jet diameter of the air supply tube is sized to provide an optimum spray condition at which a constant supply of powder is provided through a powder spray tube at an optimum powder density and velocity. These powder density and velocity conditions maximize the powder build rate on the threads of the fastener, and also increase production rates. The resulting coated fasteners exhibit a low torque scatter, and a highly uniform patch. A method for operating a powder spray apparatus at the optimum spray condition also forms part of the present invention.
摘要:
A self-locking fastener having a highly localized, substantially splatter-free patch, and an apparatus and method for making such a fastener. The invention finds particular application with very small, internally threaded fasteners, but can be used with a wide variety of other fasteners, as well.
摘要:
A method for fabricating a threaded fastener having a discontinuous coating of a contaminant-inhibiting coating material. In a preferred embodiment, the threaded fastener is formed so as to provide a coated fastener with substantially coating-free crests. The article resulting from the fabrication method also forms a part of the present invention. The resulting threaded fasteners include electrically conductive portions, allowing use of the fasteners in fabricating structural assemblies using welding techniques.
摘要:
A method and apparatus for coating a fastener with head and shank portions is disclosed. The invention includes the steps of and apparatus for transferring the fasteners from a feed mechanism such that the fasteners are positioned for coating. The fasteners are then conveyed through a plurality of operating stations, beginning with a heating station where the shank portions of the fasteners are heated. Subsequently, at a material applying station, a coating material is applied to the heated shank portions. A preferred embodiment of the method and apparatus of the present invention includes using a magnetic holder to carry the fasteners horizontally by their head portions, where fasteners are centered by a rotating wheel, heating the shank portion to a temperature above the melting point of the applied material and applying the material to the heated shank portion to form a coating thereon. The magnetic holders are part of an endless traveling belt that rotates continually. The fastener carriers have teeth that engage a rack to rotate the fasteners. A conveyor provides added air cooling for the coated fasteners, which can continue to be rotated. Also disclosed is a transfer wheel with two sets of notches that is synchronously coupled to the traveling belt for placing and aligning fasteners on the belt for coating. Uncoated areas on the fasteners may be detected via sensors present beyond the powder spray station which may include a plurality of spray nozzles.
摘要:
A method and apparatus for coating a fastener with head and shank portions is disclosed. The invention includes the steps of and apparatus for transferring the fasteners from a feed mechanism such that the fasteners are positioned for coating. The fasteners are then conveyed through a plurality of operating stations, beginning with a heating station where the shank portions of the fasteners are heated. Subsequently, at a material applying station, a coating material is applied to the heated shank portions. A preferred embodiment of the method and apparatus of the present invention includes using a magnetic holder to carry the fasteners horizontally by their head portions, where fasteners are centered by a rotating wheel, heating the shank portion to a temperature above the melting point of the applied material and applying the material to the heated shank portion to form a coating thereon. The magnetic holders are part of an endless traveling belt that rotates continually. The fastener carriers have teeth that engage a rack to rotate the fasteners. A conveyor provides added air cooling for the coated fasteners, which can continue to be rotated. Also disclosed is a transfer wheel with two sets of notches that is synchronously coupled to the traveling belt for placing and aligning fasteners on the belt for coating. Uncoated areas on the fasteners may be detected via sensors present beyond the powder spray station which may include a plurality of spray nozzles.