Abstract:
A FinFET has a structure including a semiconductor substrate, semiconductor fins and a gate spanning the fins. The fins each have a bottom region coupled to the substrate and a top active region. Between the bottom and top fin regions is a middle stack situated between a vertically elongated source and a vertically elongated drain. The stack includes a top channel region and a dielectric region immediately below the channel region, providing electrical isolation of the channel. The partial isolation structure can be used with both gate first and gate last fabrication processes.
Abstract:
Methods for fabricating integrated circuits and FinFET transistors on bulk substrates with active channel regions isolated from the substrate with an insulator are provided. In accordance with an exemplary embodiment, a method for fabricating an integrated circuit includes forming fin structures overlying a semiconductor substrate, wherein each fin structure includes a channel material and extends in a longitudinal direction from a first end to a second end. The method deposits an anchoring material over the fin structures. The method includes recessing the anchoring material to form trenches adjacent the fin structures, wherein the anchoring material remains in contact with the first end and the second end of each fin structure. Further, the method forms a void between the semiconductor substrate and the channel material of each fin structure with a gate length independent etching process, wherein the channel material of each fin structure is suspended over the semiconductor substrate.
Abstract:
Embodiments herein provide device isolation in a complimentary metal-oxide fin field effect transistor. Specifically, a semiconductor device is formed with a retrograde doped layer over a substrate to minimize a source to drain punch-through leakage. A set of high mobility channel fins is formed over the retrograde doped layer, each of the set of high mobility channel fins comprising a high mobility channel material (e.g., silicon or silicon-germanium). The retrograde doped layer may be formed using an in situ doping process or a counter dopant retrograde implant. The device may further include a carbon liner positioned between the retrograde doped layer and the set of high mobility channel fins to prevent carrier spill-out to the high mobility channel fins.
Abstract:
A method of forming SRB finFET fins first with a cut mask that is perpendicular to the subsequent fin direction and then with a cut mask that is parallel to the fin direction and the resulting device are provided. Embodiments include forming a SiGe SRB on a substrate; forming a Si layer over the SRB; forming an NFET channel and a SiGe PFET channel in the Si layer; forming cuts through the NFET and PFET channels, respectively, and the SRB down to the substrate, the cuts formed on opposite ends of the substrate and perpendicular to the NFET and PFET channels; forming fins in the SRB and the NFET and PFET channels, the fins formed perpendicular to the cuts; forming a cut between the NFET and PFET channels, the cut formed parallel to the fins; filling the cut with oxide; and recessing the oxide down to the SRB.
Abstract:
Reducing a chance of punch-through in a FinFET structure includes providing a substrate, creating a blanket layer of semiconductor material with impurities therein over the substrate, masking a portion of the blanket layer, creating epitaxial semiconductor material on an unmasked portion of the structure, removing the mask, and etching the structure to create n-type raised structure(s) and p-type raised structure(s), a bottom portion of the raised structure(s) being surrounded by isolation material. A middle portion of the raised structure(s) includes a semiconductor material with impurities therein, the middle portion extending across the raised structure(s), and a top portion including a semiconductor material lacking added impurities.
Abstract:
One illustrative method disclosed herein includes, among other things, forming a sacrificial fin structure above a semiconductor substrate, forming a layer of insulating material around the sacrificial fin structure, removing the sacrificial fin structure so as to define a replacement fin cavity in the layer of insulating material that exposes an upper surface of the substrate, forming a replacement fin in the replacement fin cavity on the exposed upper surface of the substrate, recessing the layer of insulating material, and forming a gate structure around at least a portion of the replacement fin exposed above the recessed layer of insulating material.
Abstract:
A semiconductor structure is provided with fins on a substrate, including: a first active layer with a first source, first channel, and first drain, each doped with the same concentration of dopant as each other; a dielectric layer on the first active layer; a second active layer with a second source, second channel, and second drain, each doped with the same concentration of dopant as each other; and a first and second gate disposed on an opposing first and second sidewall of the channels, respectively. A method for making such a semiconductor structure is also provided.
Abstract:
One illustrative method disclosed herein includes, among other things, removing at least a portion of a vertical height of portions of an overall fin structure that are not covered by a gate structure so as to result in the definition of a remaining portion of the overall fin structure that is positioned under the gate structure, wherein the remaining portion comprises a channel portion and a lower portion located under the channel portion. The method continues with the formation of a layer of heat-expandable material (HEM), performing a heating process on the HEM so as to cause the HEM to expand, recessing the HEM so as to expose edges of the channel portion and growing a semiconductor material above the HEM using the exposed edges of the channel portion as a growth surface.
Abstract:
A method includes forming at least one fin on a semiconductor substrate. A silicon alloy material is formed on the fin and on exposed surface portions of the substrate. A thermal process is performed to define a silicon alloy fin from the silicon alloy material and the fin and to define silicon alloy surface portions from the silicon alloy material and the exposed surface portions of the substrate. A semiconductor device includes a substrate, a fin defined on the substrate, the fin comprising a silicon alloy and having a substantially vertical sidewall, and silicon alloy surface portions on the substrate adjacent the fin.
Abstract:
One illustrative method disclosed herein includes, among other things, forming at least one layer of insulating material with a substantially planar upper surface that is positioned above the upper surface of the fin, forming a layer of sacrificial gate material on the layer of insulating material, the layer of sacrificial gate material having an as-deposited upper surface and a substantially uniform thickness, forming a layer of gate cap material on the as-deposited upper surface of the layer of sacrificial gate material, forming a patterned sacrificial gate structure comprised of at least the gate cap material and the sacrificial gate material, forming a sidewall spacer adjacent the patterned sacrificial gate structure, removing the patterned sacrificial gate structure and replacing it with a replacement gate structure.