摘要:
A flexible and adaptable battery cell interconnection system is provided for interconnecting a plurality of battery cells. The battery cell interconnect system, includes a conductive interconnect having a first termination end and second termination end, the first termination end offset from the second termination end and separated therefrom by an intermediate portion, a pair of spaced threaded rods disposed on each of the first termination end and the second termination end, and an insulating sleeve disposed on an outer surface of the conductive interconnect over the intermediate portion. The system also includes a pair of V-shaped conductive terminal clamps, operative for disposition on respective ones of the spaced rods through respective ones of the spaced bores and a plurality of threaded nuts operative for disposition on each of the threaded rods, wherein the terminal clamps are operative for clamping a plurality of battery cell electrodes.
摘要:
Systems, methods, and other implementations described herein relate to a battery for use in a battery cell assembly that facilitates pack manufacturing. In one embodiment, the battery cell assembly includes a first battery cell having two electrical tabs extending from the first battery cell. The battery cell assembly also includes a second battery cell positioned substantially adjacent to the first battery cell and having two electrical tabs extending from the second battery cell. Additionally, the electrical tabs of the first and second battery cells are prebent. The battery cell assembly further includes a busbar operatively connected to the electrical tabs of the first and second battery cells.
摘要:
A battery module having a battery cell assembly that is free from module banding is provided. The assembly includes an expandable battery cell having a first and second face. The assembly further includes a growth plate having a first and second face. The first face of the battery cell contacts the second face of the growth plate. The battery cell assembly further includes a first cell frame securing the growth plate on at least two sides and a second cell frame that contacts the second face of the battery cell. The first face of the growth plate includes a plurality of spacing features disposed along the first face of the growth plate that offset the first face of the growth plate from the first cell frame, which creates a cavity between the growth plate and the first cell frame. The cavity decreases when the battery cell expands.
摘要:
A battery module having a battery cell assembly that is free from module banding is provided. The assembly includes an expandable battery cell having a first and second face. The assembly further includes a growth plate having a first and second face. The first face of the battery cell contacts the second face of the growth plate. The battery cell assembly further includes a first cell frame securing the growth plate on at least two sides and a second cell frame that contacts the second face of the battery cell. The first face of the growth plate includes a plurality of spacing features disposed along the first face of the growth plate that offset the first face of the growth plate from the first cell frame, which creates a cavity between the growth plate and the first cell frame. The cavity decreases when the battery cell expands.
摘要:
A battery module is provided. The battery module includes a plurality of battery cell assemblies having a plurality of heat exchangers therein. The battery module includes a first rubber cooling manifold configured to route a fluid into the plurality of heat exchangers. The first rubber cooling manifold has a first tubular member, a first inlet port, a first plurality of outlet ports, and first and second end caps. The first end cap is coupled to a first end of the first tubular member. The second end cap is coupled to a second end of the first tubular member. The first inlet port is disposed on a top portion of the first tubular member for routing the fluid into the first tubular member. The first plurality of outlet ports is disposed collinearly and longitudinally along an outer surface of the first tubular member and spaced apart from one another. The first plurality of outlet ports extend outwardly from the outer surface of the first tubular member. The first plurality of outlet ports route the fluid from the first tubular member into the plurality of heat exchangers for cooling the plurality of battery cell assemblies.
摘要:
An ultrasonic welding system and a method are provided. The system includes an ultrasonic welding device having an ultrasonic welding horn. The system further includes a controller generating control signals for inducing the welding device to form a first weld joint. The system further includes a power adjusting unit that induces the ultrasonic welding controller to increase a power level output by the ultrasonic welding controller to the ultrasonic welding device if a first displacement of the welding horn is less than the desired displacement during partial completion of forming the first weld joint, such that upon completion of the first weld joint an ending position of the ultrasonic welding horn is at a desired ending position.
摘要:
Battery systems, battery modules, and a method for cooling a battery module are provided. The battery module includes a first battery cell, and a first cooling fin having a first panel portion and first and second rail portions that are disposed on first and second ends, respectively, of the first panel portion. The first battery cell is disposed adjacent to a first side of the first panel portion. The first and second rail portions have a thickness greater than the first panel portion. The first cooling fin conducts heat energy from the first battery cell into the first cooling fin to cool the first battery cell. The battery module further includes first and second conduits extending through the first and second rail portions, respectively, that receive a fluid that flows through the first and second conduits to conduct heat energy from the first cooling fin into the fluid.
摘要:
An improved substrate is disclosed for an electrode of an electrochemical cell. The improved substrate includes a core material surrounded by a coating. The coating is amorphous such that the coating includes substantially no grain boundaries. The core material may be one of lead, fiber glass, and titanium. The coating may be one of lead, lead-dioxide, titanium nitride, and titanium dioxide. Further, an intermediate adhesion promoter surrounds the core material to enhance adhesion between the coating and the core material.
摘要:
An electrochemical cell includes an electrode assembly having a plurality of electrode plates. Each electrode plate includes a current collector having a first portion and a second portion, and each first and second portion having a first surface and a second surface opposing the first surface. The first and second surfaces of the first portion include a positively charged active material, and the first and second surfaces of the second portion include a negatively charged active material. In addition, the plurality of electrode plates includes at least two electrode plates, such that the electrochemical cell is arranged with a first portion of one plate electrochemically connected to a second portion of a second plate.
摘要:
A battery module having a cooling manifold is provided. The battery module includes a plurality of battery cell assemblies having a plurality of heat exchangers. The battery module further includes the cooling manifold operably coupled to the plurality of battery cell assemblies. The cooling manifold has a manifold portion and a cover plate. The manifold portion has a peripheral wall, a rear wall coupled to the peripheral wall, and a flow diverter. The peripheral wall has a top portion with an inlet aperture extending therethrough. The rear wall has a plurality of outlet apertures extending therethrough. The cover plate is coupled to the peripheral wall opposite to the rear wall. The flow diverter extends from the rear wall and is disposed below the inlet aperture. The flow diverter is configured to receive fluid from the inlet aperture and to divert the fluid so that a substantially equal flow rate of the fluid is obtained through each outlet aperture of the plurality of outlet apertures to a respective heat exchanger of the plurality of heat exchanger for cooling the plurality of battery cell assemblies.