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    Three-Dimensional Printing Using Carriers with Release Mechanisms
    41.
    发明申请
    Three-Dimensional Printing Using Carriers with Release Mechanisms 审中-公开

    公开(公告)号：US20170210077A1

    公开(公告)日：2017-07-27

    申请号：US15328203

    申请日：2015-08-12

    Applicant: Carbon, Inc.

    Inventor： Alexander Ermoshkin ,  David Shirvanyants ,  Joseph M. DeSimone ,  Nordstrom Kirk Phelps ,  Jason P. Rolland

    IPC: B29C67/00 ,  B33Y50/02 ,  B33Y40/00 ,  B33Y10/00 ,  B33Y30/00

    Abstract: A method of forming a three-dimensional object (17) includes: providing a carrier (18) and an optically transparent member (15) having a build surface, the carrier (18) and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid (16); irradiating the build region with light (12) through the optically transparent member (15) to form a solid polymer from the polymerizable liquid; and advancing the carrier (18) away from the build surface to form the three-dimensional object (17) from the solid polymer. The carrier (18) includes at least one retain and release (34) feature that is configured to: i) retain the three-dimensional object (17) formed from the solid polymer on the carrier (18) in a first state; and ii) facilitate release of the three-dimensional object (17) formed from the solid polymer from the carrier (18) in a second state.

    Resin dispenser for additive manufacturing
    47.
    发明授权
    Resin dispenser for additive manufacturing 有权

    公开(公告)号：US11458673B2

    公开(公告)日：2022-10-04

    申请号：US16616101

    申请日：2018-06-20

    Applicant: Carbon, Inc.

    Inventor： Jason P. Rolland ,  Courtney F. Converse ,  Oshin Nazarian ,  Matthew Panzer

    IPC: B29C64/124 ,  B29C64/314 ,  B29C64/321 ,  B29C64/364 ,  B29C64/245 ,  B29C64/255 ,  B29C64/393 ,  B29C64/35 ,  B29C64/205 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y50/02 ,  B33Y40/20 ,  B29K63/00 ,  B29K75/00 ,  B29K83/00

    Abstract: A method of making a three-dimensional object by additive manufacturing from a blended resin (e.g., a blended dual cure resin), the blended resin including (i) at least one light polymerizable first component and, (ii) optionally but preferably, at least one, or a plurality of, second solidifiable components that are different from said first component, the method including one or more of the steps of: (a) providing a first resin and a second resin, where the resins produce three-dimensional objects having different mechanical properties from one another when all are produced under the same process conditions; (b) mixing the first and second resins with one another to produce the blended resin, the blended resin producing a three-dimensional object having mechanical properties intermediate between that of objects produced by the first and second resins when all are produced under the same process conditions; and (c) dispensing the blended resin to the build region of an additive manufacturing apparatus; and then (d) optionally but preferably producing a three-dimensional object from the blended resin in the apparatus.

    Dual precursor resin systems for additive manufacturing with dual cure resins
    48.
    发明授权
    Dual precursor resin systems for additive manufacturing with dual cure resins 有权

    公开(公告)号：US11440244B2

    公开(公告)日：2022-09-13

    申请号：US16432352

    申请日：2019-06-05

    Applicant: Carbon, Inc.

    Inventor： Jason P. Rolland ,  Julia D. Cushen

    IPC: B29C64/129 ,  B29C64/124 ,  G03F7/00 ,  B29C64/135 ,  G03F7/16 ,  B33Y70/00 ,  C08L63/00 ,  B33Y10/00

    Abstract: A method of forming a dual cure three-dimensional object by additive manufacturing may be carried out by mixing a first precursor liquid and a second precursor liquid to produce a polymerizable liquid comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component (e.g., a second reactive component) that is different from the first component (e.g., that does not contain a cationic photoinitiator, or is further solidified by a different physical mechanism, or further reacted, polymerized or chain extended by a different chemical reaction). In the foregoing: (i′) at least one reactant of the second solidifiable component is contained in the first precursor liquid, and (ii′) at least one reactant or catalyst of the second solidifiable component is contained in the second precursor liquid. Once mixed, the three-dimensional object may be formed from the resin by a dual cure additive manufacturing process.

    Bonded surface coating methods for additively manufactured products
    50.
    发明授权
    Bonded surface coating methods for additively manufactured products 有权

    公开(公告)号：US11207835B2

    公开(公告)日：2021-12-28

    申请号：US17048667

    申请日：2019-04-10

    Applicant: Carbon, Inc.

    Inventor： Jason P. Rolland ,  Matthew S. Menyo ,  Joseph M. Desimone

    IPC: B29C64/30 ,  B29C64/307 ,  B29C64/124 ,  B29C64/188 ,  B29C71/02 ,  B29C64/194 ,  B33Y10/00 ,  B33Y40/00 ,  B33Y70/00

    Abstract: Provided is a method of making a cured object having a surface coating bonded thereto, which may include: providing an intermediate object produced in an additive manufacturing process such as stereolithography by light polymerization of a dual cure resin, the resin comprising a mixture of (i) a light polymerizable first component, and (ii) a second component that is different from the first component; applying a first reactive coating composition to a surface portion of the object to form a first coating thereon; optionally, but in some embodiments preferably, applying a second reactive coating composition to the first coating to form a second coating thereon; and heating the object at (and for) a time and to a temperature sufficient to bond the first coating to the surface portion, and bond the second coating when present to the first coating, and form the cured object having a surface coating bonded thereto.

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