Abstract:
A method of producing a nonwoven mat from recycled carpet. The carpet comprises high and low melting thermoplastic fibers. The method comprises shredding the carpet into pieces, scattering the pieces onto a support web to form a layer and heating at least the surface thereof to affect melting of the lower melting thermoplastic fibers.
Abstract:
A carpet composite is provided having improved static electricity characteristics which comprises: a surface layer comprised of face yarn, said face yarn being embedded into a backing layer of thermoplastic resin material into which has been incorporated a mixture of carbon black and carbon fibers in an amount sufficient to improve the static electricity characteristics of said carpet composite.
Abstract:
This invention is a floor covering which may be easily removed from its underlying surface and which resists buckling or folding when rolled, comprising:(a) a facing layer;(b) a bottommost release backing layer which comprises a nonwoven fabric of relatively short fibers or continuous filament fibers, and(c) a polymer layer which is bonded to the release backing layer on one side and directly or indirectly to the facing layer on the other side.In another aspect, this invention is an improvement in a process for preparing a polymer-backed floor covering, which process comprises applying a layer of an uncured polymer-forming composition to one side of a textile and curing said composition to form a polymer backing attached to said textile, the improvement which comprises applying a layer of a non-woven fabric of relatively short fibers or continuous filament fibers to the polymer backing before said polymer-forming composition is cured to a tack-free state.
Abstract:
A carpet construction wherein a primary carpet backing is coated with an elastomeric film and face yarns are stitched into the coated primary carpet backing.
Abstract:
The present invention is directed toward a method for improving the tuft bind of yarn in textile coverings. The method comprises applying to the yarn, prior to applying an adhesive, a functional amount of an aqueous dispersion comprising a surfactant and/or polymeric component wherein the aqueous dispersion has a surface tension approximately equal to or less than the surface tension of the yarn. The present invention also is directed toward a textile covering having improved tuft bind prepared by the aforementioned method. The method is advantageously employed in the preparation of floor coverings to maintain the original appearance and resist the loss of pile or a condition known as pill and fuzzing.
Abstract:
Disclosed is a precoat resin dispersion having a solids content from about 63% to about 69% comprising (1) at least one resin having a Ring and Ball softening point from about 60.degree. C. to about 100.degree. C. in an aqueous dispersion having a solids content from about 53% to about 58%; (2) at least one water-soluble polymer; (3) at least one cationic resin; and (4) water. The precoat resin dispersion is useful in the manufacture of tufted carpets, especially carpets manufactured with carboxylated latices as a backcoat.
Abstract:
Substrates having a backing of fine celled polyurethane foam are prepared by applying to the back of the substrate a frothed polyurethane forming composition containing small amounts of a silicone surfactant having an average molecular weight below about 30,000 which provides the resultant foam with a cell count value of greater than about 16 per 0.0025 square inches and wherein the unfilled, unfrothed liquid components of said polyurethane forming composition obtains a viscosity of greater than 10,000 centipoise in less than 40 minutes at 25.degree. C.
Abstract:
A fire suppressant composition is provided for particular use in polyurethane backed carpets for airplanes which suppressant comprises a combination of (1) an organic filler composition comprising (a) a hydrated alumina compound, (b) a hydrated zinc borate, (c) an inorganic lead-containing compound and (d) an inorganic antimony-containing compound and (2) a halogen-containing resin.
Abstract:
An automobile floor mat designed to reduce movement of the mat relative to the floor having a relatively stiff portion and a second portion having a relatively flexible portion, the stiff and second portions each having base portions of monolithic elastomeric materials connected in a hinge area so that the mat can be molded in a single molding operation. The relative difference in rigidity permits the flexible portion to bend relative to the stiff portion and can be accomplished by materials of different thickness or rigidity or both.
Abstract:
Tufted or woven article having a unitary backing is prepared by applying to the underside of a tufted or woven textile article, a polyurethane-forming composition comprising(A) a relatively high molecular weight polyether polyol;(B) a relatively low molecular weight polyol;(C) an organic polyisocyanate or polyisothiocyanate;(D) an inorganic filler component.The present invention describes a carpet comprising (I) a primary backing; (II) a yarn tufted or woven through said primary backing thereby creating a yarn bundle on the underside of the resultant tufted or woven textile article and (III) a polyurethane composition applied to the underside thereby encapsulating the yarn bundles and adhering the yarn bundles to the primary backing; said polyurethane composition comprising the catalyzed reaction product of the composition described above.