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公开(公告)号:US20230278159A1
公开(公告)日:2023-09-07
申请号:US18316216
申请日:2023-05-11
Applicant: Applied Materials, Inc.
Inventor: Rajeev Bajaj , Barry Lee Chin , Terrance Y. Lee
IPC: B24B37/26 , B33Y80/00 , B24D18/00 , B29C64/393 , B33Y10/00 , B29C35/08 , B29C64/112 , B33Y30/00 , B33Y50/02 , B29C64/209
CPC classification number: B24B37/26 , B33Y80/00 , B24D18/00 , B29C64/393 , B33Y10/00 , B24D18/009 , B29C35/0805 , B29C64/112 , B33Y30/00 , B33Y50/02 , B29C64/209 , B29K2075/00
Abstract: A method of fabricating a polishing layer of a polishing pad includes successively depositing a plurality of layers with a 3D printer, each layer of the plurality of polishing layers deposited by ejecting a pad material precursor from a nozzle and solidifying the pad material precursor to form a solidified pad material.
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公开(公告)号:US20230029290A1
公开(公告)日:2023-01-26
申请号:US17960074
申请日:2022-10-04
Applicant: Applied Materials, Inc.
Inventor: Hari Soundararajan , Shou-Sung Chang , Haosheng Wu , Jianshe Tang , Jeonghoon Oh , Rajeev Bajaj , Andrew Siordia
IPC: B24B37/015 , B24B37/20 , B24B57/02 , B24B37/27 , G05D23/24
Abstract: A chemical mechanical polishing apparatus includes a platen to hold a polishing pad, a carrier to hold a substrate against a polishing surface of the polishing pad during a polishing process, a dispenser to supply a polishing liquid to the polishing surface, and a temperature control system including a body configured to contact the polishing surface or the polishing liquid on the polishing surface. The body supports a thermal control module positioned over the polishing pad.
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公开(公告)号:US20220105602A1
公开(公告)日:2022-04-07
申请号:US17555056
申请日:2021-12-17
Applicant: Applied Materials, Inc.
Inventor: Rajeev Bajaj , Barry Lee Chin , Terrance Y. Lee
IPC: B24B37/26 , B24D18/00 , B29C35/08 , B29C64/112 , B29C64/209 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B33Y80/00
Abstract: A method of fabricating a polishing layer of a polishing pad includes successively depositing a plurality of layers with a 3D printer, each layer of the plurality of polishing layers deposited by ejecting a pad material precursor from a nozzle and solidifying the pad material precursor to form a solidified pad material.
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公开(公告)号:US11241839B2
公开(公告)日:2022-02-08
申请号:US16289213
申请日:2019-02-28
Applicant: Applied Materials, Inc.
Inventor: William H. McClintock , Rajeev Bajaj , Jason G. Fung , Daniel Redfield
IPC: B29C64/00 , B29C64/393 , G01B9/02 , G06F9/30 , B33Y50/02
Abstract: Embodiments disclosed herein provide methods of forming bond pad redistribution layers (RDLs) in a fan-out wafer level packaging (FOWLP) scheme using an additive manufacturing process. In one embodiment, a method of forming a redistribution layer includes positioning a carrier substrate on a manufacturing support of an additive manufacturing system, the carrier substrate including a plurality of singulated devices, detecting one or more fiducial features corresponding to each of the plurality of singulated devices, determining actual positions of each of the plurality of singulated devices relative to one or more components of the additive manufacturing system, generating printing instructions for forming a patterned dielectric layer based on the actual positions of each of the plurality of singulated devices, and forming the patterned dielectric layer using the printing instructions.
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公开(公告)号:US11207758B2
公开(公告)日:2021-12-28
申请号:US17102181
申请日:2020-11-23
Applicant: Applied Materials, Inc.
Inventor: Rajeev Bajaj , Barry Lee Chin , Terrance Y. Lee
IPC: B29C64/393 , B33Y10/00 , B29C64/112 , B33Y30/00 , B33Y50/02 , B29C64/209 , B24B37/26 , B33Y80/00 , B24D18/00 , B29C35/08 , B29K75/00 , B29K509/02 , B29K105/00 , B29K105/16 , B29L31/00
Abstract: A method of fabricating a polishing layer of a polishing pad includes successively depositing a plurality of layers with a 3D printer, each layer of the plurality of polishing layers deposited by ejecting a pad material precursor from a nozzle and solidifying the pad material precursor to form a solidified pad material.
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公开(公告)号:US10593574B2
公开(公告)日:2020-03-17
申请号:US14935134
申请日:2015-11-06
Applicant: Applied Materials, Inc.
Inventor: Jason G. Fung , Rajeev Bajaj , Daniel Redfield , Aniruddh Khanna , Mario Cornejo , Gregory E. Menk , John Watkins
IPC: B24B37/013 , H01L21/67 , B29C64/106 , B33Y10/00 , B33Y80/00 , B24B37/26 , B24B49/00 , B24B49/10 , B24B49/14 , B24B49/16 , H01L21/306 , H01L21/66 , B29L31/00
Abstract: Chemical mechanical polishing (CMP) apparatus and methods for manufacturing CMP apparatus are provided herein. CMP apparatus may include polishing pads, polishing head retaining rings, and polishing head membranes, among others, and the CMP apparatus may be manufactured via additive manufacturing processes, such as three dimensional (3D) printing processes. The CMP apparatus may include wireless communication apparatus components integrated therein. Methods of manufacturing CMP apparatus include 3D printing wireless communication apparatus into a polishing pad and printing a polishing pad with a recess configured to receive a preformed wireless communication apparatus.
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公开(公告)号:US10537973B2
公开(公告)日:2020-01-21
申请号:US15455072
申请日:2017-03-09
Applicant: Applied Materials, Inc.
Inventor: Mayu Felicia Yamamura , Jason Garcheung Fung , Daniel Redfield , Rajeev Bajaj , Hou T. Ng
Abstract: A method of fabricating a polishing pad using an additive manufacturing system includes receiving data indicative of a desired shape of the polishing pad to be fabricated by droplet ejection. The desired shape defines a profile including a polishing surface and one or more grooves on the polishing pad. Data indicative of a modified pattern of dispensing feed material is generated to at least partially compensate for distortions of the profile caused by the additive manufacturing system, and a plurality of layers of the feed material are dispensed by droplet ejection in accordance to the modified pattern.
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公开(公告)号:US10456886B2
公开(公告)日:2019-10-29
申请号:US15394044
申请日:2016-12-29
Applicant: Applied Materials, Inc.
Inventor: Sivapackia Ganapathiappan , Nag B. Patibandla , Rajeev Bajaj , Daniel Redfield , Fred C. Redeker , Mahendra C. Orilall , Boyi Fu , Mayu Yamamura , Ashwin Chockalingam
Abstract: Implementations disclosed herein generally relate to polishing articles and methods for manufacturing polishing articles used in polishing processes. More specifically, implementations disclosed herein relate to porous polishing pads produced by processes that yield improved polishing pad properties and performance, including tunable performance. Additive manufacturing processes, such as three-dimensional printing processes provides the ability to make porous polishing pads with unique properties and attributes.
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公开(公告)号:US10399205B2
公开(公告)日:2019-09-03
申请号:US15426039
申请日:2017-02-06
Applicant: Applied Materials, Inc.
Inventor: Balasubramaniam C. Jaganathan , Rajeev Bajaj
Abstract: Embodiments of the present invention provide systems, apparatus, and methods for chemical polishing a substrate using a fluid network platen assembly that includes a pad having a plurality of fluid openings; a network of a plurality of fluid channels, each channel in fluid communication with at least one fluid opening; a plurality of inlets, each inlet coupled to a different fluid channel; and an outlet coupled to one of the fluid channels not coupled to an inlet. Numerous additional aspects are disclosed.
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公开(公告)号:US10391605B2
公开(公告)日:2019-08-27
申请号:US15287665
申请日:2016-10-06
Applicant: Applied Materials, Inc.
Inventor: Sivapackia Ganapathiappan , Boyi Fu , Ashwin Chockalingam , Daniel Redfield , Rajeev Bajaj , Mahendra C. Orilall , Hou T. Ng , Jason G. Fung , Mayu Yamamura
IPC: B24B37/24
Abstract: Embodiments of the present disclosure relate to advanced polishing pads with tunable chemical, material and structural properties, and new methods of manufacturing the same. According to one or more embodiments of the disclosure, it has been discovered that a polishing pad with improved properties may be produced by an additive manufacturing process, such as a three-dimensional (3D) printing process. Embodiments of the present disclosure thus may provide an advanced polishing pad that has discrete features and geometries, formed from at least two different materials that include functional polymers, functional oligomers, reactive diluents, addition polymer precursor compounds, catalysts, and curing agents. For example, the advanced polishing pad may be formed from a plurality of polymeric layers, by the automated sequential deposition of at least one polymer precursor composition followed by at least one curing step, wherein each layer may represent at least one polymer composition, and/or regions of different compositions. Embodiments of the disclosure further provide a polishing pad with polymeric layers that may be interpenetrating polymer networks.
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