公开(公告)号：US08835262B2

公开(公告)日：2014-09-16

申请号：US13736294

申请日：2013-01-08

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Kangguo Cheng ,  Ali Khakifirooz

IPC: H01L21/336 ,  H01L29/78 ,  H01L29/66

CPC classification number: H01L27/0207 ,  H01L29/66477 ,  H01L29/66795 ,  H01L29/78 ,  H01L29/785

Abstract: One method includes performing an etching process through a patterned mask layer to form trenches in a substrate that defines first and second fins, forming liner material adjacent the first fin to a first thickness, forming liner material adjacent the second fin to a second thickness different from the first thickness, forming insulating material in the trenches adjacent the liner materials and above the mask layer, performing a process operation to remove portions of the layer of insulating material and to expose portions of the liner materials, performing another etching process to remove portions of the liner materials and the mask layer to expose the first fin to a first height and the second fin to a second height different from the first height, performing another etching process to define a reduced-thickness layer of insulating material, and forming a gate structure around a portion of the first and second fin.

Abstract translation: 一种方法包括通过图案化的掩模层执行蚀刻工艺，以在限定第一和第二鳍片的衬底中形成沟槽，将邻近第一鳍片的衬垫材料形成第一厚度，将与第二鳍片相邻的衬垫材料形成为不同于第二厚度的第二厚度 所述第一厚度在所述沟槽中形成绝缘材料，所述沟槽邻近所述衬垫材料并且在所述掩模层上方，执行处理操作以去除所述绝缘材料层的部分并暴露所述衬垫材料的部分，执行另一蚀刻工艺以去除部分 所述衬垫材料和所述掩模层将所述第一翅片暴露于第一高度，并且所述第二鳍片具有不同于所述第一高度的第二高度，执行另一蚀刻工艺以限定绝缘材料的厚度减薄层，以及形成栅极结构 围绕第一和第二鳍的一部分。

公开(公告)号：US20140217482A1

公开(公告)日：2014-08-07

申请号：US13759209

申请日：2013-02-05

Applicant: GLOBALFOUNDRIES, INC. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Ruilong Xie ,  Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz

IPC: H01L29/40 ,  H01L29/49

CPC classification number: H01L21/28114 ,  H01L29/42376 ,  H01L29/4966 ,  H01L29/517 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66628 ,  H01L29/66636

Abstract: A method of fabricating an integrated circuit includes forming an interlayer dielectric (ILD) layer over a dummy gate stack. The dummy gate stack includes a dummy gate structure, a hardmask layer, and sidewall spacers formed over a semiconductor substrate. The method further includes removing at least an upper portion of the dummy gate stack to form a first opening within the ILD layer, extending the first opening to form a first extended opening by completely removing the dummy gate structure of the dummy gate stack, and depositing at least one workfunction material layer within the first opening and within the first extended opening. Still further, the method includes removing portions of the workfunction material within the first opening and depositing a low-resistance material over remaining portions of the workfunction material thereby forming a replacement metal gate structure that includes the remaining portion of the workfunction material and the low-resistance material.

Abstract translation: 制造集成电路的方法包括在虚拟栅极堆叠上形成层间电介质（ILD）层。 虚拟栅极堆叠包括伪栅极结构，硬掩模层和形成在半导体衬底上的侧壁间隔物。 该方法还包括去除伪栅极堆叠的至少上部以在ILD层内形成第一开口，通过完全去除虚拟栅极堆叠的伪栅极结构，延伸第一开口以形成第一扩展开口，并且沉积 在所述第一开口内和所述第一延伸开口内的至少一个功函数材料层。 此外，该方法包括去除第一开口内的功函件材料的一部分，并在工作功能材料的剩余部分上沉积低电阻材料，从而形成包括功函件材料和低功能材料的剩余部分的替换金属栅结构， 电阻材料。

公开(公告)号：US10388754B2

公开(公告)日：2019-08-20

申请号：US15343776

申请日：2016-11-04

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L21/20 ,  H01L29/66 ,  H01L29/06 ,  H01L29/78 ,  H01L29/10 ,  H01L21/3065 ,  H01L21/308 ,  H01L21/3105 ,  H01L21/8234 ,  H01L27/088

Abstract: Semiconductor devices and methods for making the same includes conformally forming a first spacer on multiple fins. A second spacer is conformally formed on the first spacer, the second spacer being formed from a different material from the first spacer. The fins are etched below a bottom level of the first spacer to form a fin cavity. Material from the first spacer is removed to expand the fin cavity. Fin material is grown directly on the etched fins to fill the fin cavity.

公开(公告)号：US10361311B2

公开(公告)日：2019-07-23

申请号：US15825409

申请日：2017-11-29

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/51 ,  H01L21/28 ,  H01L21/02 ,  H01L21/321 ,  H01L29/423 ,  H01L29/786

Abstract: A semiconductor structure includes a substrate, and a replacement metal gate (RMG) structure is attached to the substrate. The RMG structure includes a lower portion and an upper tapered portion. A source junction is disposed on the substrate and attached to a first low-k spacer portion. A drain junction is disposed on the substrate and attached to a second low-k spacer portion. A first oxide layer is disposed on the source junction, and attached to the first low-k spacer portion. A second oxide layer is disposed on the drain junction, and attached to the second low-k spacer portion. A cap layer is disposed on a top surface layer of the RMG structure and attached to the first oxide layer and the second oxide layer.

公开(公告)号：US10032884B2

公开(公告)日：2018-07-24

申请号：US14920354

申请日：2015-10-22

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/78 ,  H01L29/10 ,  H01L21/3065 ,  H01L21/308 ,  H01L21/20 ,  H01L21/3105

Abstract: Semiconductor devices and methods for making the same includes conformally forming a first spacer on a plurality of fins. A second spacer is conformally formed on the first spacer, the second spacer being formed from a different material from the first spacer. The plurality of fins are etched below a bottom level of the first spacer to form a fin cavity. Material from the first spacer is removed to expand the fin cavity. Fin material is grown directly on the etched plurality of fins to fill the fin cavity.

公开(公告)号：US20170194499A1

公开(公告)日：2017-07-06

申请号：US15462644

申请日：2017-03-17

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/78 ,  H01L29/423 ,  H01L21/02 ,  H01L29/66 ,  H01L21/321

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: A semiconductor structure including a semiconductor material portion located on a substrate and extending along a lengthwise direction, a gate stack overlying a portion of the semiconductor material portion, and a first low-k spacer portion and a second low-k spacer portion abutting the gate stack and spaced from each other by the gate stack along said lengthwise direction. The first low-k spacer portion and the second low-k spacer portion each part of a recessed dummy gate structure on the substrate and a sacrificial spacer with gaps around and above a portion of the dummy gate stack. The gaps are filled in with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09673083B2

公开(公告)日：2017-06-06

申请号：US14608729

申请日：2015-01-29

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Ajey Poovannummoottil Jacob ,  Bruce Doris ,  Kangguo Cheng ,  Ali Khakifirooz ,  Kern Rim

IPC: H01L21/76 ,  H01L21/762 ,  H01L29/66 ,  H01L21/265 ,  H01L21/3115 ,  H01L21/02 ,  H01L21/308

CPC classification number: H01L21/76213 ,  H01L21/02238 ,  H01L21/02255 ,  H01L21/26506 ,  H01L21/3083 ,  H01L21/31155 ,  H01L21/76224 ,  H01L29/66795

Abstract: One illustrative method disclosed herein includes, among other things, forming a fin in a semiconductor substrate, the fin having a lower first section that contains an oxidation-retarding implant region and an upper second section that is substantially free of the oxidation-retarding implant region, forming a sidewall spacer on opposite sides of the upper portion of the fin, forming a first layer of insulating material adjacent the sidewall spacers and the upper second section of the lower portion of the fin, and, with the first layer of insulating material in position, performing a thermal anneal process to convert the portion of the upper second section of the fin that is in contact with the first layer of insulating material into an oxide fin isolation region positioned under the fin above the lower first section of the fin.

公开(公告)号：US20170148894A1

公开(公告)日：2017-05-25

申请号：US14952549

申请日：2015-11-25

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: A semiconductor structure formed based on forming a dummy gate stack on a substrate including a sacrificial spacer on the peripheral of the dummy gate stack. The dummy gate stack is partially recessed. The sacrificial spacer is etched down to the partially recessed dummy gate stack. Remaining portions of the sacrificial spacer are etched leaving gaps around and above a remaining portion of the dummy gate stack. A first low-k spacer portion and a second low-k spacer portion are formed to fill gaps around the dummy gate stack and extend vertically along a sidewall of a dummy gate cavity. The first low-k spacer portion and the second low-k spacer portion are etched. A poly pull process is performed on the dummy gate stack. A replacement metal gate (RMG) structure is formed with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09660050B1

公开(公告)日：2017-05-23

申请号：US14952549

申请日：2015-11-25

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: A semiconductor structure formed based on forming a dummy gate stack on a substrate including a sacrificial spacer on the peripheral of the dummy gate stack. The dummy gate stack is partially recessed. The sacrificial spacer is etched down to the partially recessed dummy gate stack. Remaining portions of the sacrificial spacer are etched leaving gaps around and above a remaining portion of the dummy gate stack. A first low-k spacer portion and a second low-k spacer portion are formed to fill gaps around the dummy gate stack and extend vertically along a sidewall of a dummy gate cavity. The first low-k spacer portion and the second low-k spacer portion are etched. A poly pull process is performed on the dummy gate stack. A replacement metal gate (RMG) structure is formed with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09627377B2

公开(公告)日：2017-04-18

申请号：US14538401

申请日：2014-11-11

Applicant: GLOBALFOUNDRIES INC.

Inventor： Marc Adam Bergendahl ,  Kangguo Cheng ,  David Vaclav Horak ,  Ali Khakifirooz ,  Shom Ponoth ,  Theodorus Eduardus Standaert ,  Chih-Chao Yang ,  Charles William Koburger, III ,  Xiuyu Cai ,  Ruilong Xie

IPC: H01L27/08 ,  H01L27/088 ,  H01L29/78 ,  H01L29/06 ,  H01L29/66

CPC classification number: H01L27/0886 ,  H01L29/0649 ,  H01L29/6681 ,  H01L29/7855

Abstract: Embodiments of the present invention provide a method of forming semiconductor structure. The method includes forming a set of device features on top of a substrate; forming a first dielectric layer directly on top of the set of device features and on top of the substrate, thereby creating a height profile of the first dielectric layer measured from a top surface of the substrate, the height profile being associated with a pattern of an insulating structure that fully surrounds the set of device features; and forming a second dielectric layer in areas that are defined by the pattern to create the insulating structure. A structure formed by the method is also disclosed.