Abstract:
A mixed powder and a sintered body obtained by sintering the mixed powder. The mixed powder includes a solid-solution powder with complete solid-solution phase. The solid-solution powder includes a carbide or a carbonitride of at least two metals selected, including Ti, from metals of Groups IVa, Va and VIa of the periodic table, or a mixture thereof. A mixed cermet powder and a cermet obtained by sintering the mixed cermet powder are also disclosed. The mixed cermet powder includes at least a cermet powder with complete solid-solution phase. The cermet powder includes a carbide or a carbonitride of at least two metals selected, including Ti, from metals of Groups IVa, Va and VIa of the periodic table, or a mixture thereof, and at least one metal selected from the group consisting of Ni, Co and Fe. Also disclosed are a sintered body and a fabrication method of a cermet.
Abstract:
In high efficiency cutting of very hard and hard-to-cut ferrous materials, compared with conventional cBN sintered body tools, the fatigue life of the machined part is improved and a longer lasting tool is provided by controlling the production of the affected layer by machining formed on the machined surface of the workpiece to be cut and by promoting residual of compression stress.The cBN sintered body related to the present invention has not less than 60% and not more than 95% of cBN components in volume, and has a thermal conductivity of 70 W/m·K or more; and the outermost surface thereof is coated with a heat resistant film comprising a compound of at least one element selected from 4a, 5a, 6a group elements and Al, and at least one element selected from C, N and O.
Abstract:
A multiphase thermoelectric material includes a titania-based semiconducting phase and a half-metal conducting phase. The multiphase thermoelectric material is advantageously a nanocomposite material wherein the constituent phases are uniformly distributed and have crystallite sizes ranging from about 10 nm to 800 nm. The titania-based semiconducting phase can be a mixture of sub-stoichiometric phases of titanium oxide that has been partially reduced by the half-metal conducting phase. Methods of forming a multiphase thermoelectric material are also disclosed.
Abstract:
A surface coated tool including a substrate, and stacked layers composed of two coating layers represented by the following general formula (1) on the substrate is provided. A first coating layer to be coated on the surface of the substrate, which has a thickness of 0.1 to 1 μm, is composed of a granular crystal having a mean crystal diameter of 0.01 to 0.1 μm. A second coating layer to be coated on the surface of the first coating layer, which has a thickness of 0.5 to 5 μm, is composed of columnar crystal grown in a direction perpendicular to the substrate, and the columnar crystal has a mean crystal width of 0.05 to 0.3 μm in a direction parallel to the substrate while a mean crystal width thereof is larger than the mean crystal diameter of the first coating layer. [Formula 3] M1-aAla(CbN1-b) (1) wherein, M represents at least one metal element selected from the group consisting of the elements of Groups 4, 5 and 6 of the periodic table, Si and rare earth elements, “a” satisfies the relation of 0.25≦a≦0.75, and “b” satisfies the relation of 0≦b≦1.
Abstract:
A hard multilayer coating that is to be disposed on a body, including: (a) a first coating layer disposed to be held in contact with the body, the first coating layer consisting of TiAlCrX1-aNa (wherein “X” represents carbon or oxygen, and “a” represents a mixed crystal ratio satisfying 0.5≦a≦1); (b) a second coating layer disposed on the first coating layer, the second coating layer being provided by a mixture layer consisting of TiAlCrX1-bNb (wherein “b” represents a mixed crystal ratio satisfying 0.5≦b≦1) and TiAl(SiC)X1-cNc (wherein “c” represents a mixed crystal ratio satisfying 0.5≦c≦1), or provided by a multilayer including a first sublayer consisting of the TiAlCrX1-bNb and a second sublayer consisting of the TiAl(SiC)X1-cNc, which are alternately superposed on each other; and (c) a third coating layer disposed on the second coating layer and constituting an outermost layer of the hard multilayer coating, the third coating layer consisting of TiAl(SiC)X1-dNd (wherein “d” represents a mixed crystal ratio satisfying 0.5≦d≦1).
Abstract translation:要设置在主体上的硬质多层涂层,包括:(a)设置成与本体保持接触的第一涂层,由TiAlCrX1-aNa组成的第一涂层(其中“X”表示碳或氧 ,“a”表示满足0.5 <= a <= 1的混晶比; (b)设置在第一涂层上的第二涂层,第二涂层由由TiAlCrX1-bNb组成的混合层(其中“b”表示满足0.5≤b≤1的混晶比)和TiAl (SiC)X1-cNc(其中“c”表示满足0.5 <= c <1的混合晶体比),或由包括由TiAlCrX1-bNb组成的第一子层和由TiAl( SiC)X1-cNc,它们彼此交替重叠; 和(c)设置在第二涂层上并构成硬多层涂层的最外层的第三涂层,由TiAl(SiC)X1-dNd组成的第三涂层(其中“d”表示满足0.5的混合晶体比 <= d <= 1)。
Abstract:
In a multi-functional hard material coating of a substrate wherein the hard material coating comprises a single phase crystalline structure including metastable mixed crystals of at least two hard material components which are not soluble in each other and comprise at least one metallic hard material and an ionic hard material whereby the advantages of metallic and ionic hard material components are combined.
Abstract:
The invention provides Al2O3 dispersion-strengthened Ti2AlN composites, wherein Ti2AlN matrix and Al2O3 strengthening phase both are reactively formed in situ. The volume fraction of Al2O3 is 5% to 50%; the particle size of Al2O3 ranges from 500 nm to 2 μm, with the mean size of Al2O3 particles about 0.8 μm to 1.2 μm; the shape of Ti2AlN grain is plate-like about 80 nm to 120 nm thick and 0.5 μm to 2 μm long. The composites exhibit excellent deformability at high temperature under compression and flexure stresses, and possess excellent oxidation resistance at 1100° C. to 1350° C. for long time (100 h). The composites show typical metallic conductor behavior and the electrical resistivity at room temperature is 0.3 to 0.8 μΩ·m. The invention also provides a method for preparing the same: First, nanoparticles in Ti—Al binary system were prepared in continuous way by hydrogen plasma-metal reaction (HPMR) using Ti—Al alloy rods with Al content 20% to 60% by atom, or pure Al rods and pure Ti rods. The atmosphere used in HPMR is the mixture atmosphere of nitrogen-containing gas, H2 and Ar, with total pressure of 0.8 to 1.2 atm, wherein volume ratio of H2 and Ar is 1:0.8-1.2, and volume fraction of nitrogen-containing gas is 0 to about 20%. Second, the nanoparticles were compacted by vacuum hot pressing at temperature of 800° C. to 1200° C., pressure of 40 MPa to 60 MPa, time of 4 h to 6 h, and vacuum of 2×10−2 Pa to 5×10−3 Pa.
Abstract:
A cubic boron nitride sintered material where wear resistance is suppressed from decreasing having excellent chipping resistance and a cutting tool made thereof are provided. The sintered material is constituted from cubic boron nitride particles that are bound by a binder phase, while the binder phase contains a carbide of at least one kind of metal element selected from among metals of groups 4, 5 and 6 of the periodic table and a nitride of at least one kind of metal element selected from among metals of groups 4, 5 and 6 of the periodic table coexisting therein, and therefore the particles can be suppressed from coming off and the binder phase can be suppressed from wearing and coming off at the same time, thereby making the sintered material having high wear resistance and particularly excellent chipping resistance.
Abstract:
A method of making a superfine alloy comprises: incorporating a grain growth inhibitor polymeric precursor into a composition for synthesis of a superfine material; synthesizing the superfine material from the composition comprising the incorporated precursor; incorporating an alloy additive into the composition for synthesis of the superfine material before synthesizing the superfine material, or alternatively, into the as-synthesized superfine material to produce a superfine alloy-grain growth inhibitor polymeric precursor composite; and treating the superfine alloy-grain growth inhibitor polymeric precursor composite to convert the grain growth inhibitor polymeric precursor to a grain growth inhibitor.
Abstract:
A superfine material made by incorporation of an inorganic polymer precursor of a grain growth inhibitor into intermediates useful for the production of superfine materials. The precursor/nanostructured material composite is optionally heat treated at a temperature below the grain growth temperature of the superfine material in order to more effectively disperse the precursor. The composites are then heat treated at a temperature effective to decompose the precursor and to form superfine materials having grain growth inhibitors uniformly distributed at the grain boundaries. Synthesis of the inorganic polymer solution comprises forming an inorganic polymer from a solution of metal salts, filtering the polymer, and drying. Alloying additives as well as grain growth inhibitors may be incorporated into the superfine materials.