Abstract:
A method of manufacturing an integrated circuit package assembly including (i) an integrated circuit die having a bottom surface and a plurality of input/output terminals, (ii) electrically conductive traces and/or contacts accessible from outside the assembly, and (iii) an encapsulating material encapsulating the integrated circuit die and portions of the electrically conductive traces and/or contacts will be disclosed. The method includes the following steps. First, a temporary support substrate or carrier having a top surface is provided for supporting the integrated circuit package as the package is being assembled. Then, the integrated circuit die is detachably supported on the top surface of the temporary support substrate. Each of the input/output terminals on the integrated circuit die are electrically connected to the electrically conductive traces and/or contacts. Next, the integrated circuit die and at least a portion of the electrically conductive traces and/or contacts are encapsulated with the encapsulating material such that the bottom surface of the integrated circuit die supported by the temporary support substrate is not covered by the encapsulating material. Finally, the encapsulated integrated circuit die is detached from the temporary support substrate.
Abstract:
Methods and arrangements are described for forming an array of contacts for use in packaging one or more integrated circuit devices. In particular, various methods are described for forming contacts having thicknesses less than approximately 10 μm, and in particular embodiments, between 0.5 to 2 μm.
Abstract:
A method and apparatus of attaching solder balls for semiconductor packages is disclosed herein. In a first embodiment, a stencil, having a hole array that matches with a solder ball array on a substrate, is fitted into stencil holder which is inserted the housing of the attachment apparatus. A prefluxed molded substrate strip is inserted into the main station directly above the stencil in the holder. A multiplicity of preformed solder balls are rolled from a reservoir across the stencil hole array thereby filling each of the holes. Vacuum may be used with a modified stencil design to assist in drawing the balls in the holes. An operator or pattern recognition camera may be employed to detect any missing solder balls where corrective action can be immediately taken. After the solder balls have been properly positioned relative to the substrate strip, the solder may be reflowed to attach the balls to the substrate. The described apparatus is relative inexpensive and flexible enough to accommodate various substrate sizes and types of packages.