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公开(公告)号：US5059756A
公开(公告)日：1991-10-22
申请号：US277116
申请日：1988-11-29
IPC分类号： B23K1/002 , B23K3/04 , B23K3/047 , H01R43/02 , H05B3/12 , H05B3/40 , H05K1/02 , H05K1/11 , H05K3/24 , H05K3/34 , H05K3/36 , H05K3/40
CPC分类号： H05K1/0212 , B23K3/0475 , H01R43/0242 , H05B3/12 , H05K1/0242 , H05K1/117 , H05K2201/083 , H05K2201/1028 , H05K2201/10924 , H05K2203/1115 , H05K3/244 , H05K3/3494 , H05K3/363 , H05K3/4015
摘要： Spaced contact pads (23,43,83,84) on a printed circuit board (19,45,85) are soldered to respective spaced contacts (21,41,51,81,82) in a cable (230,50) or connector assembly (40,80) by means of respective spaced connecting members (15,48,57,70,92,94,96,98,100,102,104,106) interposed between contacts to be soldered. The connecting members are typically electrically and thermally conductive finger-like projections formed as part of a heater body (10,60,55,47,91) and are readily severably from the heater body after soldering to thereby remain part of the final solder connection. A presecribed amount of fusible material (e.g., solder) is pre-deposited on the connecting members and/or contacts and is melted when the heater is actuated. The heater body may be a self-regulating heater in the form of a copper substrate (11,61,65) having a thin surface layer (13, 63,67) of magnetically permeable, high resistance alloy. An alternating current of constant amplitude and high frequency is passed through the heater body and is concentrated in the surface layer at temperatures below the surface layer Curie temperature. At higher temperatures the current is distributed through the lower resistance substrate to limit further heating. During the time interval required for the surface layer to reach its Curie temperature, the resistive power dissipation creates sufficient thermal energy to melt the pre-deposited solder. The connecting members are positioned and configured as necessary to reach their respective connection sites.
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公开(公告)号：US5421752A
公开(公告)日：1995-06-06
申请号：US337587
申请日：1994-11-09
CPC分类号： B24C9/003
摘要： A grid array 10 of terminals 20 secured with a fusible electrically conductive material 34 usable in conjunction with a source of constant amplitude high frequency alternating current of known frequency is formed by the steps of: selecting a plurality of terminals 20 having a thin magnetic layer 30 defined thereon, transforming the terminal into a Curie point heater, each terminal 20 including a first connecting section 24 having a fusible electrically conductive material 34 disposed thereon; releasably holding each of the terminals 20 precisely positioned within an array 22 corresponding to an array 14 of circuit termini 16 of a circuit bearing article 12 such that each of the first connecting sections 24 of the terminals 20 is substantially in physical engagement with a corresponding circuit terminus 16; interposing an electrical conductor 60 connected to the source of alternating current among and adjacent each terminal 20 positioned within the array 22; subjecting each heater body to said constant current of known frequency, the heater body resultingly generating and transferring sufficient thermal energy to melt the fusible material 34 thereby electrically and mechanically interconnecting the terminals 20 to the respective circuit termini 16; and releasing the terminals 20.
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公开(公告)号：US5279028A
公开(公告)日：1994-01-18
申请号：US55657
申请日：1993-04-30
CPC分类号： H01R43/0207 , B23K3/0475 , H05K7/1061 , H01R12/718 , H01R2107/00 , H01R4/02 , H05K3/3447 , H05K3/3494 , Y10T29/49149
摘要： A grid array 10 of terminals 20 secured with a fusible electrically conductive material 34 usable in conjunction with a source of constant amplitude high frequency alternating current of known frequency is formed by the steps of: selecting a plurality of terminals 20 having a thin magnetic layer 30 defined thereon, transforming the terminal into a Curie point heater, each terminal 20 including a first connecting section 24 having a fusible electrically conductive material 34 disposed thereon; releasably holding each of the terminals 20 precisely positioned within an array 22 corresponding to an array 14 of circuit termini 16 of a circuit bearing article 12 such that each of the first connecting sections 24 of the terminals 20 is substantially in physical engagement with a corresponding circuit terminus 16; interposing an electrical conductor 60 connected to the source of alternating current among and adjacent each terminal 20 positioned within the array 22; subjecting each heater body to said constant current of known frequency, the heater body resultingly generating and transferring sufficient thermal energy to melt the fusible material 34 thereby electrically and mechanically interconnecting the terminals 20 to the respective circuit termini 16; and releasing the terminals 20.
摘要翻译： 通过以下步骤形成用与已知频率的恒定幅度高频交流电源结合使用的可熔导电材料34固定的端子20的栅极阵列10，其选择多个具有薄磁性层30的端子20 将端子变形为居里点加热器，每个端子20包括设置在其上的可熔导电材料34的第一连接部分24; 可拆卸地将每个端子20保持在精确地定位在阵列22内，对应于电路轴承制品12的电路端子16的阵列14，使得端子20的每个第一连接部分24基本上与相应的电路 终点16 插入连接到位于阵列22内的每个端子20之间的邻近的交流电源的电导体60; 使每个加热器本体达到已知频率的恒定电流，加热器主体产生并传输足够的热能来熔化可熔材料34，从而将端子20电气和机械地互连到相应的电路端子16; 并释放端子20。
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公开(公告)号：US4987283A
公开(公告)日：1991-01-22
申请号：US287766
申请日：1988-12-21
CPC分类号： H01R4/723 , B23K3/0475 , H01R43/02 , Y10T29/49174
摘要： A strap comprised of a layer of magnetic material on a layer of nonmagnetic conductive metal comprises a self-regulating heater, which is wrapped around a length of heat recoverable tubing disposed around a terminal being terminated to a conductor wire, or a pair of wires being spliced. When energized, the strap generates thermal energy melting solder of a preform within the tubing, terminating the terminal to the wire, or the two wires together, and sealing the termination simultaneously. A plurality of terminals in a connector housing include solder tails extending rearwardly from the housing so that respective wire ends may be placed therealong within solder preforms within heat recoverable tubing therearound. A strap comprising a self-regulating temperature source is wrapped around the array of solder tails and wire ends and is energized to solder the array and seal the terminations. A high frequency alternating current induced in or transmitted to the magnetic layer of the strap causes the strap to generate thermal energy sufficient to melt the solder and shrink the tubing. The strap may have several layers and may be shapable to conform to the outer surfaces of the heat recoverable tubing lengths. A strap may seal an open end of a length of heat recoverable tubing having a sealant preform therewithin, when wrapped therearound and energized.
摘要翻译： 由非磁性导电金属层上的一层磁性材料构成的带包括一个自调节加热器，该自调节加热器围绕设置在末端连接到导线的端子周围的一段长度的可热回收管，或一对电线 拼接 当通电时，带产生管内的预制件的热能熔化焊料，将端子终止于导线，或将两根导线连接在一起，并同时密封终端。 连接器壳体中的多个端子包括从壳体向后延伸的焊接尾部，使得相应的线端可以在其周围的可热回收管内的焊料预制件内放置。 包括自调节温度源的带缠绕在焊料尾部和导线端的阵列上，并且被激励以焊接阵列并密封端子。 感应或传输到带的磁性层的高频交流电导致带产生足以熔化焊料并收缩管的热能。 带子可以具有几层，并且可以是可成型的，以符合可回收管道长度的外表面。 带子可以密封一段长度的可热回收管道的开口端，当其包裹并通电时，其具有密封剂预制件。
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公开(公告)号：US5387139A
公开(公告)日：1995-02-07
申请号：US229877
申请日：1994-04-15
CPC分类号： H01R43/0207 , B23K3/0475 , H05K7/1061 , H01R12/718 , H01R2107/00 , H01R4/02 , H05K3/3447 , H05K3/3494 , Y10T29/49149
摘要： A grid array 10 of terminals 20 secured with a fusible electrically conductive material 34 usable in conjunction with a source of constant amplitude high frequency alternating current of known frequency is formed by the steps of: selecting a plurality of terminals 20 having a thin magnetic layer 30 defined thereon, transforming the terminal into a Curie point heater, each terminal 20 including a first connecting section 24 having a fusible electrically conductive material 34 disposed thereon; releasably holding each of the terminals 20 precisely positioned within an array 22 corresponding to an array 14 of circuit termini 16 of a circuit bearing article 12 such that each of the first connecting sections 24 of the terminals 20 is substantially in physical engagement with a corresponding circuit terminus 16; interposing an electrical conductor 60 connected to the source of alternating current among and adjacent each terminal 20 positioned within the array 22; subjecting each heater body to said constant current of known frequency, the heater body resultingly generating and transferring sufficient thermal energy to melt the fusible material 34 thereby electrically and mechanically interconnecting the terminals 20 to the respective circuit termini 16; and releasing the terminals 20.
摘要翻译： 通过以下步骤形成用与已知频率的恒定幅度高频交流电源结合使用的可熔导电材料34固定的端子20的栅极阵列10，其选择多个具有薄磁性层30的端子20 将端子变形为居里点加热器，每个端子20包括设置在其上的可熔导电材料34的第一连接部分24; 可拆卸地将每个端子20保持在精确地定位在阵列22内，对应于电路轴承制品12的电路端子16的阵列14，使得端子20的每个第一连接部分24基本上与相应的电路 终点16 插入连接到位于阵列22内的每个端子20之间的邻近的交流电源的电导体60; 使每个加热器本体达到已知频率的恒定电流，加热器主体产生并传输足够的热能来熔化可熔材料34，从而将端子20电气和机械地互连到相应的电路端子16; 并释放端子20。
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6.发明授权Method of assembling a connector to a circuit element and soldering lead frame for use therein 失效将连接器组装到电路元件和焊接引线框架以用于其中的方法
公开(公告)号：US5090116A
公开(公告)日：1992-02-25
申请号：US631819
申请日：1990-12-21
申请人： Homer E. Henschen , Michael J. McKee , Joseph M. Pawlikowski , Richard L. Schaeffer , David T. Shaffer , Alexander M. Sharpe
发明人： Homer E. Henschen , Michael J. McKee , Joseph M. Pawlikowski , Richard L. Schaeffer , David T. Shaffer , Alexander M. Sharpe
CPC分类号： H01R43/16 , B23K3/0475 , H01R43/0242 , H05K1/0212 , H05K3/3405 , H05K2201/083 , H05K2201/09709 , H05K2201/10189 , H05K2201/10446 , H05K2201/10924 , H05K2203/107 , H05K2203/1115 , H05K3/3494 , Y10T29/49121 , Y10T29/49208 , Y10T29/49218
摘要： A connector (10) having one or more arrays of elongate cantilever beam arms (22) of contacts (20) can have contact sections (26) on free ends (24) thereof soldered to respective traces (94) of a circuit element (90), by securing a lead frame (50) to free ends (24) which includes a corresponding plurality of fingers (56) extending from a carrier strip (52). On the finger ends (58) are affixed preforms (80,82) of solder; on the carrier strip (52) is defined a thin magnetic layer, transforming the brass carrier strip into a Curie point heater. When the carrier strip is subjected to RF current, it generates thermal energy which melts the solder preforms to join the fingers first to the contact sections (26) of the connector contacts (20), and in a remote location later subjected to RF current to reflow solder preform (82) to join contact sections (26) to traces (94).
摘要翻译： 具有一个或多个细长的悬臂梁（22）阵列的连接器（10）可以在自由端（24）上具有焊接到电路元件（90）的相应迹线（94）的接触部分（26） ），通过将引线框架（50）固定到包括从载体带（52）延伸的对应的多个指状物（56）的自由端部（24）。 在手指端（58）上是焊料的预制件（80,82）; 在载体条（52）上被定义为薄磁性层，将黄铜载体条转换成居里点加热器。 当载体带受到RF电流时，其产生热能，其熔化焊料预成型件以首先将指状物连接到连接器触头（20）的接触部分（26），并且在稍后受到RF电流的远程位置 回流焊料预成型件（82）以将接触部分（26）接合到迹线（94）。
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公开(公告)号：US5004887A
公开(公告)日：1991-04-02
申请号：US384331
申请日：1989-07-24
CPC分类号： B23K3/0475 , H01R43/0242 , H05K3/3494 , H05K2203/101
摘要： A heater bar assembly intended for use in a soldering apparatus or the like has a laminated self-regulating Curie effect heater mounted on a rigid support member. The heater is rapidly heated in use up to its Curie temperature and maintained at that temperature during a soldering operation so that overheating does not occur and, on the other hand, cold joints are avoided. The heater is slightly resilient, or deformable, so that when it is brought into contact with the wires, it is deformed by the wires thereby increasing the area of contact with the wires. A complete integrated soldering apparatus incorporating the heater bar assembly is also described.
摘要翻译： 旨在用于焊接装置等的加热棒组件具有安装在刚性支撑构件上的层压自调节居里效应加热器。 加热器在使用中被快速加热到其居里温度，并且在焊接操作期间保持在该温度，从而不会发生过热，另一方面避免冷接头。 加热器具有稍微的弹性或可变形性，使得当它与电线接触时，它被电线变形，从而增加与电线的接触面积。 还描述了包括加热棒组件的完整的集成焊接装置。
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公开(公告)号：US5336118A
公开(公告)日：1994-08-09
申请号：US132013
申请日：1993-10-05
CPC分类号： H01R43/0207 , B23K3/0475 , H05K7/1061 , H01R12/718 , H01R2107/00 , H01R4/02 , H05K3/3447 , H05K3/3494 , Y10T29/49149
摘要： A grid array 10 of terminals 20 secured with a fusible electrically conductive material 34 usable in conjunction with a source of constant amplitude high frequency alternating current of known frequency is formed by the steps of: selecting a plurality of terminals 20 having a thin magnetic layer 30 defined thereon, transforming the terminal into a Curie point heater, each terminal 20 including a first connecting section 24 having a fusible electrically conductive material 34 disposed thereon; releasably holding each of the terminals 20 precisely positioned within an array 22 corresponding to an array 14 of circuit termini 16 of a circuit bearing article 12 such that each of the first connecting sections 24 of the terminals 20 is substantially in physical engagement with a corresponding circuit terminus 16; interposing an electrical conductor 60 connected to the source of alternating current among and adjacent each terminal 20 positioned within the array 22; subjecting each heater body to said constant current of known frequency, the heater body resultingly generating and transferring sufficient thermal energy to melt the fusible material 34 thereby electrically and mechanically interconnecting the terminals 20 to the respective circuit termini 16; and releasing the terminals 20.
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公开(公告)号：US5103071A
公开(公告)日：1992-04-07
申请号：US277362
申请日：1988-11-29
CPC分类号： B23K3/0475 , H01R43/0242 , H05B3/12 , H05K1/0212 , H01R4/02 , H05K2201/10189 , H05K2201/10924 , H05K2203/1115 , H05K3/3494
摘要： Soldering of surface mount connector terminals to contact pads on a circuit board is facilitated by configuring the terminals and their solder tails as spaced integrally-formed projections of a selectively actuable heater. Thermal energy developed in the heater is conducted along the projections to the solder tails to melt fusible conductive material (e.g., solder, at the connection sites). After cooling, the projections are severed from the heater. The terminals, which are formed at the distal ends of the projections, are typically supplied partially inserted in respective terminal-receiving passages of the connector housing. After the soldering operation, the terminals are fully inserted into the passages. The heater is preferably a self-regulating heater in the form of a copper substrate having a skin layer of magnetically permeable, high resistance material. An alternating current of constant amplitude and high frequency is passed through the heater and concentrated in the skin layer at temperatures below the Curie temperature of the skin layer material. At higher temperatures the current is distributed through the lower resistance substrate to limit further heating. During the time interval required for the surface layer to reach its Curie temperature, the resistive power dissipation creates thermal energy that is conducted to the solder tails.
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10.发明授权Generating electromagnetic fields in a self regulating temperature heater by positioning of a current return bus 失效通过定位电流回路总线，在自调节温度加热器中产生电磁场
公开(公告)号：US4990736A
公开(公告)日：1991-02-05
申请号：US277170
申请日：1988-11-29
摘要： A self-redulanting heater includes an electrically-conductive substrate (11), having a magnetic surface layer (13) of one skin depth, folded 180 degrees to define two heater sections joined by a fold section. The magnetic material has a considerably higher resistance than the substrate material. The surfaces of the two sections clad with the surface layer are in closely spaced parallel relation and connected in series by the fold section (23) such that a constant amplitude alternating energizing current flows in opposite directions through the two sections at any instant of time to thereby establish an electric field between the two heaters. The field concentrates current flow at the two facing surfaces. Depth of the current is determined by the skin effect phenomenon and increases significantly at temperatures above the Curie temperature of the magnetic material.
摘要翻译： 自加热加热器包括具有一层深度的磁性表面层（13）的导电基底（11），折叠180度以限定由折叠部分连接的两个加热器部分。 磁性材料具有比基板材料高得多的电阻。 包覆表面层的两个部分的表面是紧密间隔的平行关系，并由折叠部分（23）串联连接，使得恒定振幅的交流激励电流在任何时刻通过两个部分沿相反方向流动 从而在两个加热器之间建立一个电场。 该场集中在两个相对表面处的电流。 电流的深度由皮肤效应现象决定，并且在高于磁性材料的居里温度的温度下显着增加。
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