摘要:
Current aqueous methods for removal of polymeric materials from the sidewalls of trenches etched into silicon wafers by reactive-ion-etching are inadequate for treating deep trenches having high aspect ratios. Spin-dry operations performed after the aqueous etching are incapable of completely removing rinse water and ionic species from these deep trenches, thereby leaving pockets of liquid. Subsequent evaporation of these pockets results in the concentration and eventual precipitation of residual ionic species creating watermarks. A two stage cleaning method is described in which the first stage dissolves the sidewall polymer and the second stage draws ionic species strongly chemisorbed onto the silicon surfaces into solution. A key feature of the method is that the wafer surface is not permitted to dry until after the final rinse.
摘要:
A new method for planarization of shallow trench isolation is disclosed by using a polysilicon layer to prevent trench formed in a silicon nitride layer. The formation of the shallow trench isolation described herein includes a pad layer and a silicon nitride layer formed on a semiconductor wafer. A polysilicon layer is subsequently formed on the silicon nitride layer. A shallow trench is then created by photolithography and dry etching processes. The photoresist is subsequently removed in which an oxide layer is form in the shallow trench and on polysilicon layer for the purpose of isolation. A selective etching is used to etch the oxide layer. A CMP is performed to produce a planarized surface on a silicon wafer.
摘要:
A new method for planarizing a shallow trench isolation is disclosed by using a polysilicon layer or bottom anti-reflective coating (BARC) to form a reverse tone with a taper profile. The formation of the shallow trench isolation described includes a pad layer, and a silicon nitride layer formed-on a semiconductor wafer. Trenches are created by photolithography and dry etching processes. An oxide layer is formed in the trenches for the purpose of isolation. A polysilicon layer or bottom anti-reflective coating is subsequently formed on the oxide layer. A plurality of openings are generated in the polysilicon or the BARC layer. An etching is used to etch the oxide layer, thereby forming a reverse tone having a taper profile. A Chemical Mechanical Polishing is performed to planarize the surface of a semiconductor wafer.
摘要:
A new method of forming a dual damascene interconnect is disclosed for manufacturing semiconductor substrates. A contact/via hole is first formed in a first dielectric layer formed over a substructure of a substrate having devices formed therein and/or metal layers formed thereon. The contact/via hole is filled with a protective material prior to forming a second dielectric layer. Conductive line opening is formed in the second dielectric layer and over the contact/via hole having the protective material in it. The protective material protects the edge of the contact/via hole from damage due to the second etching of the conductive line opening. Thus, a dual damascene structure is disclosed wherein the integrity of the edge of the contact/via hole is preserved, avoiding any reliability problems in the semiconductor product.
摘要:
A process for plasma etching of contact and via openings in low-k organic polymer dielectric layers is described which overcomes problems of sidewall bowing and hardmask pattern deterioration by etching the organic layer in a high density plasma etcher with a chlorine/inert gas plasma. By adding chlorine to the oxygen/inert gas plasma, the development of an angular aspect or faceting of the hardmask pattern edges by ion bombardment is abated. Essentially vertical sidewalls are obtained in the openings etched in the organic polymer layer while hardmask pattern integrity is maintained. The addition of a passivating agent such as nitrogen, BCl.sub.3, or CHF.sub.3 to the etchant gas mixture further improves the sidewall profile by reducing bowing through protective polymer formation.
摘要:
The present invention provides a method improving the adhesion between inter metal dielectric (IMD) layers by performing a HF dip etch to treat the surface of an oxide, silicon nitride or Silicon oxynitride insulating layer before an overlying low-K layer is formed. The present invention provides a method of fabricating a low-K IMD layer 20 over an oxide, Silicon oxynitride (SiON), or nitride IMD layer 14 with improved adhesion. First, a 1st inter metal dielectric (IMD) layer 14 is formed over a substrate. Next, the invention's novel HF dip etch is performed on the 1st IMD layer 14 to form a treated surface 16. Next, a 2nd BMD layer composed of a low-K material is formed over the rough surface 16 of the 1st IMD layer 14. The treated surface 16 improves the adhesion between a 1st IMD layer oxide (oxide, SiN or SiON) and a low k layer. Subsequent photoresist strip steps do not cause the 1st IMI layer 14 and the 2nd IMD layer 20 (low-K dielectric) to peel.
摘要:
I A method is achieved for removing a hardmask from a feature on a semiconductor wafer. The method comprises the following phases: depositing a buffer layer overall; etching back the buffer layer in an etching apparatus to expose the hardmask; etching the hardmask in the etching apparatus; and etching of the remaining buffer layer in the etching apparatus.
摘要:
A method of patterning a polysilicon gate using an oxide hard mask using a novel 4 step insitu etch process. All 4 etch steps are performed insitu in a polysilicon high density plasma (TCP--transformer coupled plasma) etcher. A multi-layered semiconductor structure 35 (FIG. 1) is formed comprising: a substrate 10, a gate oxide layer 14, a polysilicon layer 18, a hard mask layer 22, and a bottom anti-reflective coating (BARC) layer 26 and a resist layer 30. The 4 step insitu etch process comprises:a) in STEP 1, etching the bottom anti-reflective coating (BARC) layer by flowing HBr and O.sub.2 gasses, and applying a first TCP Power and a first Bias power;b) in STEP 2, etching the hard mask by flowing a flouorocarbon gas; and applying a second TCP Power and second Bias power;c) in STEP 3--stripping the bottom anti-reflective coating (BARC) layer by flowing oxygen and applying a third TCP Power and a third Bias power;d) in STEP 4--etching the polysilicon layer by flowing chlorine species, oxygen species; Helium species and bromine gas species and applying a fourth TCP Power and a fourth Bias power.
摘要:
The present invention discloses a method for forming a DRAM capacitor that has improved charge storage capacity by utilizing a deposition process wherein alternating layers of doped and undoped dielectric materials are first deposited, a deep UV type photoresist layer is then deposited on top of the oxide layers such that during a high density plasma etching process for the cell opening, acidic reaction product is generated by the photoresist layer when exposed to UV emission in an etch chamber such that the sidewall of the cell opening is etched laterally in an uneven manner, i.e., the doped dielectric layer being etched more severely than the undoped dielectric layer thus forming additional surface area and an improved charge storage capacity for the capacitor formed.
摘要:
Within a method for fabricating a microelectronic fabrication there is first provided a substrate. There is then formed over the substrate a blanket target layer. There is then formed over the blanket target layer a patterned mask layer. There is then measured, while employing an optical method, a linewidth of the patterned mask layer to determine a patterned mask layer measured linewidth. There is then determined a deviation of the patterned mask layer measured linewidth from a patterned mask layer target linewidth. There is then etched, while employing a plasma etch method, the blanket target layer to form a patterned target layer while employing the patterned mask layer as a etch mask layer. Within the method, in conjunction the deviation of the patterned mask layer measured linewidth from the patterned mask layer target linewidth there is adjusted within the plasma etch method at least one plasma etch parameter such that a patterned target layer measured linewidth more closely approximates a patterned target layer target linewidth. Similarly, within the method, the measuring of the patterned mask layer measured linewidth while employing the optical method and the adjusting within the plasma etch method of the at least one plasma etch parameter are undertaken in-situ for each substrate within a series of substrates fabricated while employing the plasma etch method. Within a second embodiment of the present invention a blanket target layer thickness is measured while employing an optical method rather than a patterned masking layer linewidth.