Abstract:
An integrated circuit fabrication method begins with semiconductor devices formed on a substrate. A patterned metal layer is deposited on the substrate to connect the semiconductor devices. A nitride layer is deposited over the metal layer and substrate. The nitride layer topography comprises hills located over metal regions and valleys located over non-metal regions. Spin-on-glass (SOG) is deposited over the nitride layer, thereby filling the valleys and covering the hills. The SOG layer and the nitride layer hills are etched back at substantially the same etch rate, using plasma etching, to form a planar surface. An oxide layer is then deposited over the planar surface to encapsulate the semiconductor devices, metal layer, nitride layer and SOG layer. Vias may then be etched through the oxide layer and the nitride layer to expose portions of the underlying metal layer and facilitate upper layer metal connections thereto. A second metal layer is deposited on the oxide layer and the fabrication process continues until the integrated circuit is complete.
Abstract:
A method and apparatus for detecting the presence of gaseous impurities, notably oxygen, in a gas mixture that flows over an IC wafer in an etcher during the etching process. The method is based upon the discovery that the ratio of the etch rate of spin-on-glass material to the etch rate of other materials, such as plasma-enhanced chemical vapor deposition (PECVD oxide) materials, varies in a predictable manner with the amount of oxygen contaminating the gas mixture. The standard ratio, in the absence of oxygen, is determined for a given set of processing conditions by first etching an SOG wafer, then etching a PECVD oxide material wafer, measuring the amount of material etched in each case, and from that calculating the respective etch rates, and finally taking the ratio of the two calculated etch rates. This standard ratio is used as the benchmark for future tests. When a production run is to be conducted on a new material, the above procedure is repeated when the equipment is otherwise ready for the run, and the new calculated etch rate ratio is compared with the standard ratio. If they are substantially equal, this indicates a lack of oxygen contamination. If the ratio has changed, and other processing conditions have been taken into account (such as RF power and temperature), this indicates the presence of impurities in the gas mixture, and hence probably a leak in the system, or contamination of the gas source itself. In IC manufacturing, the production run is then typically stopped to correct the problem. Calibration data can be generated in advance to determine by how much to adjust the etching time, given a particular measured ratio that is not the same as the standard ratio. The system may be automatically controlled by a computer that calculates the corrected etching time based upon the measured ratio of the respective etch rates of SOG and the PECVD oxide material.
Abstract:
A method for improved planarization of surface topographies encountered in semiconductor processing that involve the etch-back of exposed surfaces of an oxide of silicon and a spin-on-glass. The oxide of silicon is chosen to be oxygen-deficient and thus silicon-rich, with a spectroscopically-defined silicon richness coefficient CSR that is greater than 0, and preferably greater than 0.005. A fluorine-containing process gas such as CHF.sub.3 combined with one or more of CF.sub.4, C.sub.2 F.sub.6 and SF.sub.6 can be used in the etch chemistry. Sensitivity of the etch rate to certain parameters, such as the relative surface area of the exposed oxide of silicon and the fraction of fluorine present, is either reduced or eliminated. Improvement and better control of planarization is achieved by the process, resulting in a widening of the etch-back process window.
Abstract:
A method of using a gaseous environment providing improved control of CMP process. In one embodiment, the method comprises several steps. One step involves placing a semiconductor wafer onto a polishing pad of a CMP machine. A subsequent step dispenses a slurry onto the polishing pad. Another step provides a blanket of gas that displaces the ambient atmosphere surrounding the semiconductor wafer. In another step, the blanket of gas is maintained around the semiconductor wafer during the CMP operation.
Abstract:
An apparatus for reducing interconnect resistance using optimized trench geometry. One embodiment comprises an interconnect line and an interconnect well. The interconnect line, comprised of a conductive material, has a depth and exists in a first circuit layer of a multilayered Integrated Circuit (IC). The interconnect well is coupled to the interconnect line and is insulated from other conductive materials in the first circuit layer, and in the plurality of subsequent adjacent layers. The interconnect well has a depth in said multilayered IC that exceeds said depth of said interconnect line.
Abstract:
Disclosed are techniques to provide an integrated circuit, including the provision of improved integrated circuit isolation structures. The techniques include forming a number of trenches in an integrated circuit substrate to define a number of substrate regions that are to be electrically isolated from one another. A dielectric material is deposited in the trenches by exposure to a high density plasma having a first deposition-to-etch ratio. The high density plasma is adjusted to a second deposition-to-etch ratio greater than the first ratio to accumulate the dielectric material on the substrate after at least partially filling the trenches. A portion of the dielectric material is removed to planarize the workpiece. A number of components, such as insulated gate field effect transistors, may be subsequently formed in the substrate regions between the trenches.
Abstract:
An apparatus for optimizing electrical currents to improve copper plating uniformity on a semiconductor wafer is disclosed. The use of multiple anodes of the embodiment provides for variable electrical currents to the semiconductor wafer, the variable feature of the variable electrical currents compensating for non-uniform electroplating characteristics.
Abstract:
A complementary conditioning system for use in chemical mechanical polishing (CMP). The present invention functions with a CMP machine adapted for polishing a semiconductor wafer having tungsten components fabricated thereon. A polishing pad is mounted on the CMP machine. The polishing pad has a polishing surface configured for polishing the semiconductor wafer and its tungsten components. The performance of the polishing surface is characterized by a polishing efficiency. A complementary end-effector is mounted on the CMP machine. The complementary end-effector is adapted to chemically complement the tungsten components on the semiconductor wafer. The complementary end-effector is further adapted to contact the polishing surface and improve the polishing efficiency by chemically enhancing the polishing surface, thereby obtaining a more efficient removal rate for the chemical mechanical polishing.
Abstract:
Various embodiments of the invention provide systems and methods for semiconductor device fabrication and generation of photomasks for patterning a target layout of line features and large features. Embodiments of the invention are directed towards systems and methods using self-aligned double pattern to define the target layout of line features and large features.
Abstract:
The present invention comprises a customized polishing pad for use in a wafer polishing machine. The polishing pad of the present invention includes a polishing surface integral with the polishing pad. The polishing surface is adapted to frictionally contact a wafer in the polishing machine, thereby polishing the wafer. The polishing surface of the polishing pad includes at least two areas, where each area is adapted to frictionally contact the wafer and achieve a polishing effect specific for that area. A customized polishing effect is achieved by the polishing pad of the present invention when the wafer is selectively moved frictionally against the at least two areas by the wafer polishing machine.