公开(公告)号：US10032912B2

公开(公告)日：2018-07-24

申请号：US14588221

申请日：2014-12-31

Applicant: STMICROELECTRONICS, INC. ,  GLOBALFOUNDRIES INC. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Pierre Morin ,  Kangguo Cheng ,  Jody Fronheiser ,  Xiuyu Cai ,  Juntao Li ,  Shogo Mochizuki ,  Ruilong Xie ,  Hong He ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/16 ,  H01L29/06 ,  H01L29/66 ,  H01L21/8238 ,  H01L27/092

Abstract: A modified silicon substrate having a substantially defect-free strain relaxed buffer layer of SiGe is suitable for use as a foundation on which to construct a high performance CMOS FinFET device. The substantially defect-free SiGe strain-relaxed buffer layer can be formed by making cuts in, or segmenting, a strained epitaxial film, causing edges of the film segments to experience an elastic strain relaxation. When the segments are small enough, the overall film is relaxed so that the film is substantially without dislocation defects. Once the substantially defect-free strain-relaxed buffer layer is formed, strained channel layers can be grown epitaxially from the relaxed SRB layer. The strained channel layers are then patterned to create fins for a FinFET device. In one embodiment, dual strained channel layers are formed—a tensilely strained layer for NFET devices, and a compressively strained layer for PFET devices.

公开(公告)号：US20150270398A1

公开(公告)日：2015-09-24

申请号：US14223373

申请日：2014-03-24

Applicant: STMicroelectronics, Inc. ,  Globalfoundries Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L21/28 ,  H01L21/308 ,  H01L29/66 ,  H01L29/51

CPC classification number: H01L29/7848 ,  H01L21/28194 ,  H01L21/3085 ,  H01L29/0847 ,  H01L29/515 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, forming a fin structure comprised of a semiconductor material, a first epi semiconductor material and a second epi semiconductor material, forming a sacrificial gate structure above the fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, performing at least one etching process to remove the portions of the fin structure positioned laterally outside of the sidewall spacer so as to thereby define a fin cavity in the source/drain regions of the device and to expose edges of the fin structure positioned under the sidewall spacer, and performing an epitaxial deposition process to form an epi etch stop layer on the exposed edges of the fin structure positioned under the sidewall spacer and within the fin cavity.

Abstract translation: 所公开的一种方法包括形成由半导体材料，第一外延半导体材料和第二外延半导体材料构成的鳍状结构，在鳍状结构之上形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物 执行至少一个蚀刻工艺以去除位于侧壁间隔件外侧的翅片结构的部分，从而在该装置的源极/漏极区域中限定翅片空腔并且暴露位于该侧壁间隔之下的翅片结构的边缘 并且执行外延沉积工艺以在位于侧壁间隔件下方和翅片腔内的翅片结构的暴露边缘上形成外延蚀刻停止层。

公开(公告)号：US09263580B2

公开(公告)日：2016-02-16

申请号：US14223373

申请日：2014-03-24

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/66 ,  H01L29/51 ,  H01L21/308 ,  H01L21/28

CPC classification number: H01L29/7848 ,  H01L21/28194 ,  H01L21/3085 ,  H01L29/0847 ,  H01L29/515 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, forming a fin structure comprised of a semiconductor material, a first epi semiconductor material and a second epi semiconductor material, forming a sacrificial gate structure above the fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, performing at least one etching process to remove the portions of the fin structure positioned laterally outside of the sidewall spacer so as to thereby define a fin cavity in the source/drain regions of the device and to expose edges of the fin structure positioned under the sidewall spacer, and performing an epitaxial deposition process to form an epi etch stop layer on the exposed edges of the fin structure positioned under the sidewall spacer and within the fin cavity.

Abstract translation: 所公开的一种方法包括形成由半导体材料，第一外延半导体材料和第二外延半导体材料构成的鳍状结构，在鳍状结构之上形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物 执行至少一个蚀刻工艺以去除位于侧壁间隔件外侧的翅片结构的部分，从而在该装置的源极/漏极区域中限定翅片空腔并且暴露位于该侧壁间隔之下的翅片结构的边缘 并且执行外延沉积工艺以在位于侧壁间隔件下方和翅片腔内的翅片结构的暴露边缘上形成外延蚀刻停止层。

公开(公告)号：US10262905B2

公开(公告)日：2019-04-16

申请号：US14867797

申请日：2015-09-28

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMicroelectronics, Inc. ,  GLOBALFOUNDRIES Inc.

Inventor： Kangguo Cheng ,  Bruce B. Doris ,  Ali Khakifirooz ,  Qing Liu ,  Nicolas Loubet ,  Scott Luning

IPC: H01L21/84 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/16 ,  H01L29/161 ,  H01L27/12 ,  H01L29/49 ,  H01L29/10

Abstract: A method for semiconductor fabrication includes providing channel regions on a substrate including at least one Silicon Germanium (SiGe) channel region, the substrate including a plurality of regions including a first region and a second region. Gate structures are formed for a first n-type field effect transistor (NFET) and a first p-type field effect transistor (PFET) in the first region and a second NFET and a second PFET in the second region, the gate structure for the first PFET being formed on the SiGe channel region. The gate structure for the first NFET includes a gate material having a first work function and the gate structures for the first PFET, second NFET and second PFET include a gate material having a second work function such that multi-threshold voltage devices are provided.

公开(公告)号：US09673222B2

公开(公告)日：2017-06-06

申请号：US15156506

申请日：2016-05-17

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Ajey Poovannummoottil Jacob ,  Kangguo Cheng ,  Bruce Doris ,  Nicolas Loubet ,  Prasanna Khare ,  Rama Divakaruni

IPC: H01L27/12 ,  H01L21/02 ,  H01L27/088 ,  H01L29/78 ,  H01L27/092 ,  H01L29/66 ,  H01L21/84 ,  H01L21/306 ,  H01L21/308

CPC classification number: H01L27/1211 ,  H01L21/02236 ,  H01L21/02255 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/02612 ,  H01L21/02614 ,  H01L21/0262 ,  H01L21/30604 ,  H01L21/308 ,  H01L21/845 ,  H01L27/0886 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/7849 ,  H01L29/785

Abstract: Methods and semiconductor structures formed from the methods are provided which facilitate fabricating semiconductor fin structures. The methods include, for example: providing a wafer with at least one semiconductor fin extending above a substrate; transforming a portion of the semiconductor fin(s) into an isolation layer, the isolation layer separating a semiconductor layer of the semiconductor fin(s) from the substrate; and proceeding with forming a fin device(s) of a first architectural type in a first fin region of the semiconductor fin(s), and a fin device(s) of a second architectural type in a second fin region of the semiconductor fin(s), where the first architectural type and the second architectural type are different fin device architectures.

公开(公告)号：US20150041898A1

公开(公告)日：2015-02-12

申请号：US13964009

申请日：2013-08-09

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc.

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Jin Cho

IPC: H01L29/66 ,  H01L29/78

CPC classification number: H01L29/66795 ,  H01L29/785

Abstract: Methods and structures for forming fully insulated finFETs beginning with a bulk semiconductor substrate are described. Fin structures for finFETs may be formed in two epitaxial layers that are grown over a bulk substrate. A first epitaxial layer may be sacrificial. A final gate structure may be formed around the fin structures, and the first epitaxial layer removed to form a void between a fin and the substrate. The void may be filled with an insulator to fully insulate the fin.

Abstract translation: 描述了以体半导体衬底开始形成完全绝缘的finFET的方法和结构。 用于finFET的鳍结构可以形成在生长在块状衬底上的两个外延层中。 第一外延层可以是牺牲的。 可以在翅片结构周围形成最终的栅极结构，并且去除第一外延层以在翅片和衬底之间形成空隙。 空隙可以填充绝缘体以使翅片完全绝缘。

公开(公告)号：US09349730B2

公开(公告)日：2016-05-24

申请号：US13945415

申请日：2013-07-18

Applicant: GLOBALFOUNDRIES Inc. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMICROELECTRONICS, INC.

Inventor： Ajey Poovannummoottil Jacob ,  Kangguo Cheng ,  Bruce B. Doris ,  Nicolas Loubet ,  Prasanna Khare ,  Ramachandra Divakaruni

IPC: H01L21/20 ,  H01L27/088 ,  H01L21/84 ,  H01L27/12 ,  H01L21/02

CPC classification number: H01L27/1211 ,  H01L21/02236 ,  H01L21/02255 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/02612 ,  H01L21/02614 ,  H01L21/0262 ,  H01L21/30604 ,  H01L21/308 ,  H01L21/845 ,  H01L27/0886 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/7849 ,  H01L29/785

Abstract: Methods and semiconductor structures formed from the methods are provided which facilitate fabricating semiconductor fin structures. The methods include, for example: providing a wafer with at least one semiconductor fin extending above a substrate; transforming a portion of the semiconductor fin(s) into an isolation layer, the isolation layer separating a semiconductor layer of the semiconductor fin(s) from the substrate; and proceeding with forming a fin device(s) of a first architectural type in a first fin region of the semiconductor fin(s), and a fin device(s) of a second architectural type in a second fin region of the semiconductor fin(s), where the first architectural type and the second architectural type are different fin device architectures.

Abstract translation: 提供了由这些方法形成的方法和半导体结构，其有助于制造半导体鳍结构。 所述方法包括例如：提供具有在衬底上延伸的至少一个半导体鳍片的晶片; 将所述半导体鳍片的一部分转换成隔离层，所述隔离层将所述半导体鳍片的半导体层与所述衬底分离; 并且在半导体鳍片的第一鳍片区域中形成第一结构类型的翅片装置，并且在半导体鳍片的第二鳍片区域中形成第二结构类型的鳍片装置（ s），其中第一架构类型和第二架构类型是不同的fin设备架构。

公开(公告)号：US20160093739A1

公开(公告)日：2016-03-31

申请号：US14963683

申请日：2015-12-09

Applicant: STMicroelectronics, Inc. ,  GLOBALFOUNDRIES Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/08

CPC classification number: H01L29/7848 ,  H01L21/28194 ,  H01L21/3085 ,  H01L29/0847 ,  H01L29/515 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: A FinFET device includes a fin structure positioned in the channel region of the device and a gate structure positioned above the fin structure, wherein the fin structure includes a portion of a semiconductor substrate and an epi semiconductor material positioned vertically above the portion of the semiconductor substrate. Sidewall spacers are positioned adjacent the gate structure and a fin cavity is positioned in source/drain regions of the device, wherein the fin structure has edges in a gate width direction that are substantially self-aligned with the sidewall spacers and the semiconductor substrate defines the bottom of the fin cavity. A silicon etch stop layer is positioned on and in contact with the edges of the fin structure and within the fin cavity, and a stressed semiconductor material is positioned on and in contact with the silicon etch stop layer and at least partially within the fin cavity.

Abstract translation: FinFET器件包括位于器件的沟道区域中的鳍结构和位于鳍结构上方的栅极结构，其中鳍结构包括半导体衬底的一部分和位于半导体衬底的部分上方的外延半导体材料 。 侧壁间隔件位于栅极结构附近并且翅片空腔位于器件的源极/漏极区域中，其中鳍状结构具有栅极宽度方向上的边缘，其基本上与侧壁间隔物自对准，并且半导体衬底限定 翅片底部底部。 硅蚀刻停止层定位在翅片结构的边缘并且在翅片空腔内并与其接触，并且应力半导体材料定位在硅蚀刻停止层上并且与硅蚀刻停止层接触并且至少部分地位于翅片腔内。

公开(公告)号：US20160013291A1

公开(公告)日：2016-01-14

申请号：US14859729

申请日：2015-09-21

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/10 ,  H01L21/306 ,  H01L21/3213 ,  H01L29/161 ,  H01L21/31

CPC classification number: H01L29/6681 ,  H01L21/30604 ,  H01L29/0649 ,  H01L29/165 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/7849 ,  H01L29/785

Abstract: A fin structure is formed in and above a substrate and includes a portion of a substrate semiconductor material, a first epi semiconductor material formed above the substrate semiconductor material portion, and a second epi semiconductor material formed above the first epi semiconductor material. A sacrificial gate structure is formed above the fin structure, a sidewall spacer is formed adjacent the sacrificial gate structure, and at least one etching process is performed to remove portions of the fin structure positioned laterally outside of the sidewall spacer so as to define a fin cavity source/drain regions and to expose edges of the fin structure positioned under the spacer. An epi etch stop layer is formed on the exposed edges of the fin structure and within the fin cavity, and the first epi semiconductor material is removed selectively from the fin structure so as to form a channel cavity therein.

Abstract translation: 鳍状结构形成在基板的上方，上方形成有基板半导体材料的一部分，形成在基板半导体材料部分的上方的第一外延半导体材料，以及形成在第一外延半导体材料的上方的第二外延半导体材料。 牺牲栅极结构形成在翅片结构的上方，邻近牺牲栅极结构形成侧壁间隔物，并且执行至少一个蚀刻工艺以去除位于侧壁间隔物外侧的翅片结构的部分，从而限定翅片 空腔源极/漏极区域并且暴露位于间隔物下方的鳍结构的边缘。 在翅片结构的暴露边缘和翅片腔内形成外延蚀刻停止层，并且第一外延半导体材料被选择性地从翅片结构移除，以在其中形成沟槽。

公开(公告)号：US09166023B2

公开(公告)日：2015-10-20

申请号：US13964009

申请日：2013-08-09

Applicant: STMicroelectronics, Inc. ,  GLOBALFOUNDRIES Inc.

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Jin Cho

IPC: H01L27/12 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/66795 ,  H01L29/785

Abstract: Methods and structures for forming fully insulated finFETs beginning with a bulk semiconductor substrate are described. Fin structures for finFETs may be formed in two epitaxial layers that are grown over a bulk substrate. A first epitaxial layer may be sacrificial. A final gate structure may be formed around the fin structures, and the first epitaxial layer removed to form a void between a fin and the substrate. The void may be filled with an insulator to fully insulate the fin.

Abstract translation: 描述了以体半导体衬底开始形成完全绝缘的finFET的方法和结构。 用于finFET的鳍结构可以形成在生长在块状衬底上的两个外延层中。 第一外延层可以是牺牲的。 可以在翅片结构周围形成最终的栅极结构，并且去除第一外延层以在翅片和衬底之间形成空隙。 空隙可以填充绝缘体以使翅片完全绝缘。