摘要:
A new method is provided for the creation of an opening over which the second electrode of a MIM capacitor is to be deposited. The first electrode of the MIM is created in a first layer of Fluorine doped Silicon dioxide (SiO2) Glass (FSG) . A layer of insulation comprising silicon nitride is deposited over the surface of the first electrode. A second layer of Fluorine doped Silicon dioxide (SiO2) Glass (FSG) is deposited over the surface of the layer of silicon nitride, an etch stop layer of silicon nitride is deposited over the surface of the second layer of FSG. The layers of etch stop and the second layer of FSG are patterned and etched using a dry etch, stopping on the layer-of insulation and exposing the surface of the layer of insulation. Next-and of critical importance to the invention is a step of photoresist ashing and oxidation of the surface of the layer of silicon nitride. The layer of photoresist can now be removed while concurrently, using a wet strip, the layer of silicon nitride oxidation is removed from the surface of the layer of silicon nitride. The process of creating a MIM capacitor can then proceed by creating the second electrode of the MIM capacitor.
摘要:
A high selectivity etch-stop layer comprising oxynitride is disclosed for forming damascene structures in the manufacturing of semiconductor substrates. Because of its relatively high selectivity to oxides, the oxynitride etch-stop can be made thinner than the conventionally used nitride layer. Therefore, the disclosed oxynitride etch-stop layer makes it possible to avoid the cracking problems of thicker etch-stop layers as well as the associated problems of poor definition of contact or via holes in the damascene structure.
摘要:
A method is described for cleaning freshly etched dual damascene via openings and preparing them for copper fill without damage or contamination of exposed organic or other porous low-k insulative layers. The method is entirely dry and does not expose the porous materials to contamination from moisture or solvents. The method is effective for removing all traces of residual polymer deposits from an in-process substrate wafers after via or damascene trench etching. The method employs an in-situ three-step treatment comprising a first step of exposing the electrically biased substrate wafer to a O2/N2 ashing plasma to remove photoresist and polymers, a second step immediately following the first step of remove silicon nitride etch stop layers, and a final step of treating the wafer with H2/N2 to remove copper polymer deposits formed during nitride removal. The H2/N2 plasma is capable of removing the difficult polymer residues which are otherwise only removable by wet stripping procedures. The H2/N2 plasma is not harmful to exposed porous low-k dielectric layers as well as copper metallurgy.
摘要翻译:描述了一种用于通过开口清洁新鲜蚀刻的双镶嵌件的方法,并且它们用于铜填充而不损坏或污染暴露的有机或其它多孔低k绝缘层。 该方法是完全干燥的,并且不会使多孔材料暴露于水分或溶剂的污染物中。 该方法对于在通孔或镶嵌沟槽蚀刻之后从工艺衬底晶片去除残余聚合物沉积物的所有迹线是有效的。 该方法采用原位三步处理,其包括将电偏置的衬底晶片暴露于O 2 / N 2灰分等离子体以去除光致抗蚀剂和聚合物的第一步骤,紧接着在去除氮化硅蚀刻停止层的第一步骤之后的第二步骤 ,以及用H2 / N2处理晶片以除去在氮化物除去期间形成的铜聚合物沉积物的最后步骤。 H 2 / N 2等离子体能够去除困难的聚合物残余物,否则其仅可通过湿式剥离方法除去。 H2 / N2等离子体对暴露的多孔低k电介质层以及铜冶金无害。
摘要:
A plasma etch process for organic low-k dielectric layers using NH3 only, or NH3/H2 or NH3/H2 gases. A low k dielectric layer is formed over a substrate. A masking pattern is formed over the low k dielectric layer. The masking pattern has an opening. Using the invention's etch process, the low k dielectric layer is etched through the opening using the masking pattern as an etch mask. In a first embodiment, the etch process comprises: etching the low k dielectric layer by applying a plasma power and flowing only NH3 gas. In a second embodiment, the etch process comprises: etching the low k dielectric layer by applying a plasma power and flowing only NH3/H2 gas. In a third embodiment, the etch process comprises: etching the low k dielectric layer by applying a plasma power and flowing only NH3/N2 gas. The invention's NH3 containing plasma etch etches organic Low k materials unexpectedly fast. The invention's NH3 only etch had a 30 to 80% high etch rate than N2/H2 etches of low-k materials like Silk™.
摘要翻译:仅使用NH3或NH3 / H2或NH3 / H2气体的有机低k电介质层的等离子体蚀刻工艺。 在衬底上形成低k电介质层。 在低k电介质层上形成掩模图案。 掩模图案具有开口。 使用本发明的蚀刻工艺,使用掩模图案作为蚀刻掩模,通过开口蚀刻低k电介质层。 在第一实施例中,蚀刻工艺包括:通过施加等离子体功率并仅流过NH 3气体来蚀刻低k电介质层。 在第二实施例中,蚀刻工艺包括:通过施加等离子体功率并仅流过NH 3 / H 2气体来蚀刻低k电介质层。 在第三实施例中,蚀刻工艺包括:通过施加等离子体功率并仅流过NH 3 / N 2气体来蚀刻低k电介质层。 本发明的含NH 3的等离子体蚀刻意外地快速蚀刻有机低k材料。 本发明的仅NH3蚀刻具有比Silk TM的低k材料的N 2 / H 2蚀刻高30至80%的高蚀刻速率。
摘要:
A novel etching method for preventing spiking and undercutting of an ultra low-k material layer in damascene metallization is described. A region to be contacted is provided in or on a semiconductor substrate. A liner layer is deposited overlying the region to be contacted. An ultra low-k dielectric layer is deposited overlying the liner layer. A damascene opening is etched through the ultra low-k dielectric layer to the liner layer overlying the region to be contacted wherein this etching comprises a high F/C ratio etch chemistry, high power, and low pressure. The liner layer within the damascene opening is etched away to expose the region to be contacted wherein this etching comprises a high F/C ratio etch chemistry, low power, and low pressure to complete formation of a damascene opening in the fabrication of an integrated circuit device.
摘要:
A method was achieved for making improved self-aligned contacts (SAC) to a patterned polysilicon layer, such as gate electrodes for FETs. Lightly doped source/drain areas are implanted. A second insulating layer is deposited and etched back to form first sidewall spacers. A silicon nitride etch-stop layer and a first interpolysilicon oxide (IPO1) layer are deposited. First SAC openings are etched in the IPO1 layer to the etch-stop layer, and concurrently openings are etched for the gate electrodes, eliminating a masking step. The etch-stop layer is etched in the SAC openings to form second sidewall spacers that protect the first sidewall spacers during BOE cleaning of the contacts. A patterned polycide layer is used to make SACs and electrical interconnections. A second IPO layer is deposited to provide insulation, and an interlevel dielectric layer is deposited. Second SAC openings are etched to the etch-stop layer for the next level of metal interconnections, while the contact openings to the gate electrodes are etched to completion. The etch-stop layer is etched in the second SAC openings to form second sidewall spacers to protect the first sidewall spacers during cleaning. Metal plugs are formed from a first metal in the second SAC openings and in the openings to the gate electrodes. A second metal is patterned to complete the structure to the first level of metal interconnections.
摘要:
The present invention provides a method of fabricating a T-shaped hard mask/conductive pattern profile and a process of etching a self-aligned contact opening using a T-shaped hard mask/conductive pattern profile to improve the self-aligned contact isolation. The process begins by forming a polysilicon or more preferably a polysilicon/silicide conductive layer over a semiconductor substrate. A silicon oxynitride hard mask layer is formed over the conductive layer. The silicon oxynitride hard mask layer is patterned to form a hard mask pattern. The conductive layer is patterned to form a conductive pattern in a three step etch using Cl.sub.2 and HBr chemistry. The silicon oxynitride hard mask releases oxygen during the conductive layer etch resulting in a T-shaped hard mask/conductive pattern profile (e.g. the width of the hard mask is greater than the width of the conductive pattern after etching). In a preferred embodiment, the a T-shaped hard mask/conductive pattern profile is used to form a self-aligned contact for a capacitor over bitline structure.
摘要:
A method of fabricating semiconductor devices using dual damascene processes to form plugs in the via holes composed of various high etch materials and bottom anti-reflection coating (BARC) materials. After via hole etch, a layer of high etch rate plug material is spin coated to fill the via holes. Next, a layer of photoresist is applied. The photoresist is then exposed through a mask and developed to form an etch opening. Using the remaining photoresist as an etch mask and with a bottom anti-reflection coating (BARC) as protection, the oxide or low k layer is etched to form subsequent wiring. The etch step is known as a damascene etch step. The remaining photoresist is removed and the trench/via openings are filled with metal forming inlaid metal interconnect wiring and contact vias.
摘要:
A method for etching a dielectric layer comprising the following steps. A structure having a low-k dielectric layer formed thereover is provided. A DARC layer is formed over the low-k dielectric layer. A patterned masking layer is formed over the DARC layer. Using the patterned masking layer as a mask, the DARC layer and the low-k dielectric layer are etched employing an CHxFy/O2/N2/Ar etch chemistry.
摘要翻译:一种用于蚀刻介电层的方法,包括以下步骤。 提供了一种其上形成有低k电介质层的结构。 在低k电介质层上形成DARC层。 在DARC层上形成图案化掩模层。 使用图案化掩模层作为掩模,使用CHxFy / O 2 / N 2 / Ar蚀刻化学法蚀刻DARC层和低k电介质层。
摘要:
A method of cleaning a low-k material etched opening, comprising the following steps. A semiconductor structure having an exposed device therein is provided. An etch stop layer is formed over the semiconductor structure and the exposed device. A layer of low-k material is formed over the etch stop layer semiconductor structure and device. A patterned layer of photoresist is formed over the low-k material layer. The patterned photoresist layer is used as a mask to etch low-k material layer is etched to form an opening exposing at least a portion of the etch stop layer over the device. The patterned photoresist layer is removed by a low temperature ashing process at a temperature from about 23 to 27° C., and more preferably about 25° C. (room temperature). The exposed portion of the etch stop layer over the device is removed to expose the underlying device by a low pressure, low bias etching process at a pressure from about 8 to 12 milli-Torr and a bias power from about 25 to 35 W. The exposed underlying device and the opening are cleaned by removing any remaining low pressure, low bias etch polymer and etch residue by a fully dry-type cleaning process using an H2He gas.