Abstract:
A method of treating a disc plate. has the following operations of: molding a mold disc plate through an injection molding; and spinning the mold disc plate at a high spin speed. The spinning operation has at least one of the following two sub-operations of: reducing a warp of the mold disc plate with a centrifugal force caused during the spinning operation, and reducing a temperature of the mold disc plate during the spinning operation. Moreover, an apparatus of treating a disc plate has: a conveyer for conveying a mold disc plate obtained through an injection molding; a disc bench for receiving the mold disc plate conveyed with the conveyer; and a spin driver for spinning the disc bench when a temperature of the mold disc plate is higher than 90null C., to thereby spin the mold disc plate.
Abstract:
The present invention provides a separator for a fuel cell in which an electrically anisotropic conductive filler can be made uniformly oriented without using a special mold or special molding apparatus, and which has excellent conductivity.
Abstract:
A production line for the manufacture of strips of vinyl siding comprises an extruder extruding a strip of hot plastic material, such as vinyl. Next, an embosser supplies a decorative pattern to the heated strip. A cooling apparatus receives the heated strip and immerses the strip in a water bath to lower the temperature to a selected temperature range. The material, now reduced in temperature, is then passed to a former having dies creating joining runs in the cooled, embossed siding strip. Finally the strip runs through a final cooling tank which chills the strip to harden the joining runs created by the former. The cooling apparatus consists of a water bath tank with entry and exit guides for the strip, which are mounted above the level of the water in the water bath tank. A third guide, such as a roller, is positioned between the entry and exit guides and is selectively extendable in depth into the water bath so as to selectively extend the strip deeper into the water bath and thereby vary the dwell time of the strip to regulate cooling.
Abstract:
Molten polymers are forced into T dies combined to form a multiple T die, the molten polymers are extruded through the T dies in monolayer. The monolayers extruded through the T dies are superposed and laminated outside the multiple T die while the polymers are in a molten or semi-molten state to form a intermediate molten multilayer. The multiple T die is advanced into a space between an open top half mold and a bottom half mold of a compression mold to deliver the intermediate multilayer onto the bottom half mold. The intermediate multilayer is cut to a predetermined length on the bottom half mold, and is processed for compression molding in the compression mold to form a multilayer article. A molding cycle for molding the multilayer article is carried out automatically at a remarkably improved manufacturing efficiency.
Abstract:
A flow tube for an induction system with a turbo charger includes a first tube half and a second tube half with a noise attenuation plate positioned between the halves. The noise attenuation plate includes a plurality of holes having varying diameter and depths. The first tube half, the second tube half, and the noise attenuation plate are integrally formed as a single piece during an injection molding process. The noise attenuation plate is folding along a first living hinge to overlap one of the first or second tube halves. The other of the first or second tube halves is folded along a second living hinge to overlap the noise attenuation plate forming a flow tube that defines a flow path. The noise attenuation plate is thus positioned in the flow path. When acoustic energy created by the turbo charger encounters the noise attenuation plate, the change in impedance results in acoustic reflections back toward the turbo charger. Thus the noise attenuation plate serves as a low pass filter that attenuates high frequencies while allowing lower frequencies through.
Abstract:
A method of manufacturing molded materials of a thermosetting resin composition in a method of granulating a molding material of the thermosetting resin composition, in which a sheet producing step for transferring the molding material in a molten state to a subsequent stage while processing the same material into a sheet type material of a predetermined thickness, a first processing step for cutting the sheet type material, which has thus been transferred to a stage for carrying out this step, in parallel with the transfer direction thereof to a predetermined width, and thereby obtaining a processed body of laterally arranged rows of elongated string-like materials, a step of cutting the processed body, which is obtained in the first processing step, to a predetermined length with respect to the transfer direction, a transfer direction changing step for transferring the processed body, which has been subjected to the cutting step, to a subsequent stage by changing the transfer direction of the processed body at 90 degrees with respect to the longitudinal processed body cutting line, and a second processing step for cutting the processed body, the transfer direction of which has been changed, in parallel with the processed body transferring direction to a predetermined width, and thereby obtaining granulated materials are carried out in order.
Abstract:
A process for making functional or decorative flakes or platelets economically and at high production rates comprises applying a multi-layer sandwich of vapor deposited metal and release coats in alternating layers to a rotating chilled drum or suitable carrier medium contained in a vapor deposition chamber. The alternating metallized layers are applied by vapor deposition and the intervening release layers are preferably solvent soluble thermoplastic polymeric materials applied by vapor deposition sources contained in the vapor deposition chamber. The multi-layer sandwich built up in the vacuum chamber is removed from the drum or carrier and treated with a suitable organic solvent to dissolve the release coating from the metal in a stripping process that leaves the metal flakes essentially release coat free. The solvent and dissolved release material are then removed by centrifuging to produce a cake of concentrated flakes which can be air milled and let down in a preferred vehicle and further sized and homogenized for final use in inks, paints or coatings. In one embodiment the finished flakes comprise single-layer thin metal or metal alloy flakes or flakes of inorganic materials, and in another embodiment flakes are coated on both sides with protective polymeric coatings that were applied from suitable vacuum deposition sources or the like contained in the vapor deposition chamber.
Abstract:
A brassiere back closure can have flat circular injection molded male and female fastener halves connectable in a hook-and-eye fashion on respective tapes partly covered by brushed knitted strips and designed to be pulled apart for opening of the closure. The back closure is made by injection molding the fasteners halves onto the respective continuous fabric covering them with the brushed fabric strips which are ultrasonically welded to the tapes, and severing the tapes at gaps in the weld seams.
Abstract:
A method for producing a material useful for forming a component for an electrochemical fuel cell is provided. More particularly, the component is formed of a sheet (10) of a compressed mass of expanded graphite particles. The component is treated with a water resistant additive sufficient to provide utility as a component in an electrochemical fuel cell. Preferably, the water resistant additive is a fluoropolymer material. More preferably, the water resistant additive is a polytetrafluoroethylene material. The treatment preferably occurs by coating and/or impregnating the water resistant material in the sheet of graphite particles.
Abstract:
A method facilitates fabricating a cellular cushion. The method comprises injecting material into a mold in an injection molding process to form a cushion first layer that includes a plurality of hollow cells that extend outward from the base and are each coupled together in flow communication, coupling a second layer to the first layer, and coupling an injection stem in flow communication to the plurality of hollow cells to enable an operating pressure within the cells to be changed.