公开(公告)号：US20020155282A1

公开(公告)日：2002-10-24

申请号：US09837226

申请日：2001-04-19

Inventor： Brian G. Randall ,  Gary A. Ricards

IPC: B32B013/14 ,  B32B017/04

CPC classification number: E04C2/043 ,  Y10T428/12056 ,  Y10T428/252 ,  Y10T428/273 ,  Y10T428/31935 ,  Y10T442/3829 ,  Y10T442/3837 ,  Y10T442/3846 ,  Y10T442/387 ,  Y10T442/3886

Abstract: A moisture-tolerant structural panel comprising a gypsum board comprising a set gypsum core sandwiched between and faced with mats of glass fibers, wherein a free surface of one of said mats is coated with a combination of a mineral pigment, an inorganic adhesive binder and a polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting, covering said mat to the extent that substantially none of the fibers of said mat protrude from said coating.

Abstract translation: 一种耐湿结构板，包括石膏板，其包括夹在玻璃纤维垫之间并面对玻璃纤维垫的集合石膏芯，其中所述垫之一的自由表面涂覆有矿物颜料，无机粘合剂粘合剂和 聚合物胶乳粘合剂粘合剂作为水性涂料组合物施用到所述表面上，所述水性涂料组合物在干燥和固化时，覆盖所述垫，其程度基本上没有所述垫的纤维从所述涂层突出。

公开(公告)号：US20040224584A1

公开(公告)日：2004-11-11

申请号：US10434003

申请日：2003-05-08

Applicant: TechFab, LLC - Anderson, SC

Inventor： Andrew Broadway

IPC: B32B027/04 ,  B32B013/14 ,  B32B013/02 ,  B32B005/26 ,  B32B027/12

CPC classification number: B32B13/14 ,  B32B3/266 ,  B32B17/02 ,  B32B17/10 ,  B32B27/12 ,  B32B2315/00 ,  E04C5/04 ,  E04C5/07 ,  Y10T442/133 ,  Y10T442/153 ,  Y10T442/164 ,  Y10T442/171

Abstract: There is provided a facing sheet for cement boards comprising a scrim and polymer film. The scrim has a plurality of intersecting yarns defining an open mesh pattern with an inner face defining a grid profile for mechanical interaction with the cementitious composition of the cement board. The polymer film is joined to an outer face of the scrim and defines a repeating pattern of openings. The polymer film facilitates the mechanical interaction between the grid profile of the scrim and the cementitious composition and allows the passage of moisture from the cementitious composition during hardening of the cement board. The scrim may include glass fibers yarns and the polymer film may be formed by a gravure rolling process. A cement board may include a second facing sheet on a surface opposite the first facing sheet.

Abstract translation: 提供了一种包括稀松布和聚合物膜的水泥板的面层。 稀松布具有多个相交的纱线，其限定了开放的网状图案，内表面限定了用于与水泥板的水泥质组合物机械相互作用的网格轮廓。 聚合物膜连接到稀松布的外表面并且限定开口的重复图案。 聚合物膜促进了稀松布的网格轮廓和水泥质组合物之间的机械相互作用，并且允许在水泥板硬化期间从水泥组合物中通过水分。 稀松布可以包括玻璃纤维纱，并且聚合物膜可以通过凹版滚压法形成。 水泥板可以在与第一面对片材相对的表面上包括第二表面片材。

公开(公告)号：US20040142618A1

公开(公告)日：2004-07-22

申请号：US10348489

申请日：2003-01-21

Applicant: Saint Gobain Technical Fabrics

Inventor： John Frederick Porter

IPC: D03D015/00 ,  D03D025/00 ,  D03D015/08 ,  D03D017/00 ,  B32B003/00 ,  B32B007/00 ,  B32B017/00 ,  B32B018/00 ,  B32B005/08 ,  B32B017/02 ,  B32B027/02 ,  B32B005/18 ,  B32B005/28 ,  B32B027/04 ,  B32B005/26 ,  B32B007/12 ,  B32B005/06 ,  B32B013/02 ,  B32B013/14 ,  B32B027/12 ,  D04H001/00 ,  D04H003/00 ,  D04H005/00 ,  D04H013/00 ,  B32B005/24

CPC classification number: B32B3/00 ,  B28B19/0092 ,  B32B17/02 ,  C04B28/02 ,  C04B2111/00612 ,  D03D9/00 ,  D03D15/00 ,  D03D15/12 ,  D10B2101/06 ,  D10B2101/08 ,  D10B2101/12 ,  D10B2201/24 ,  D10B2321/021 ,  D10B2321/022 ,  D10B2321/121 ,  D10B2331/021 ,  D10B2331/04 ,  D10B2401/063 ,  D10B2505/20 ,  E04C2/043 ,  Y10S428/911 ,  Y10S428/913 ,  Y10T428/24926 ,  Y10T428/249946 ,  Y10T428/249949 ,  Y10T428/249952 ,  Y10T442/2164 ,  Y10T442/2484 ,  Y10T442/3008 ,  Y10T442/3236 ,  Y10T442/3301 ,  Y10T442/3309 ,  Y10T442/3317 ,  Y10T442/335 ,  Y10T442/3366 ,  Y10T442/3463 ,  Y10T442/3472 ,  Y10T442/348 ,  Y10T442/3496 ,  Y10T442/3594 ,  Y10T442/361 ,  Y10T442/3667 ,  Y10T442/3691 ,  Y10T442/3724 ,  Y10T442/3732 ,  Y10T442/3797 ,  Y10T442/60 ,  Y10T442/604 ,  Y10T442/607 ,  Y10T442/652 ,  Y10T442/662 ,  C04B40/02 ,  C04B41/48

Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry. In addition, further embodiments of this invention can include binders, coatings or saturants which are designed to decrease pore size, increase or decrease the contact angle of liquids, or promote greater adhesion to cementitious cores, greater adhesion to other layers in the facing material, or greater adhesion or affinity to various types of adhesive compositions used to join cementitious boards to insulation and exterior finishing systems (EIS or EIFS).

Abstract translation: 本发明提供了用于水泥板的表面材料，例如包括波特兰水泥或石膏芯的那些材料。 在第一实施例中，优选的面向材料包括面层重量为约300克/平方米，透气度不大于约300CFM / ft 2（FG 436-910 测试方法）。 在制造水泥板期间，面层可以减少水泥质材料的浆料的渗透，同时允许来自浆料的水蒸汽通过。 本发明的面层材料可以设计成基本上消除了在这种板的连续加工中使用的辊的结垢，而不用在浆料中使用或大大减少昂贵的粘度控制剂。 此外，本发明的另外的实施方案可以包括被设计成减小孔径，增加或减少液体的接触角或者增加对水泥核的更大附着力的粘合剂，涂层或饱和物，对面材料中的其它层的更大的附着力， 或更大的粘附性或亲和性，用于将水泥板连接到绝缘和外部整理系统（EIS或EIFS）上的各种类型的粘合剂组合物。

公开(公告)号：US20040176004A1

公开(公告)日：2004-09-09

申请号：US10383265

申请日：2003-03-05

Inventor： Edward R. Fyfe

IPC: B32B027/12 ,  B32B027/04 ,  B32B027/24 ,  B32B005/16 ,  B32B005/02 ,  B32B013/14 ,  B32B013/02

CPC classification number: C09D5/18 ,  E04B1/94 ,  E04B1/944 ,  Y10T442/171 ,  Y10T442/172 ,  Y10T442/174 ,  Y10T442/2631 ,  Y10T442/2648 ,  Y10T442/2738

Abstract: A new method of applying fire protection coating to structures results in a new type of fire protection coating 10. Insulation layer 20, preferably a vermiculite/gypsum mixture 26, is applied such as by spraying a water slurry of the mineral particles to structural member 85. Before the free moisture can evaporate, diffusion barrier 40, such as epoxy intumescent coating 44, is applied over the moist vermiculite/gypsum mixture 26. Moisture is retained within vermiculite/gypsum mixture 26 indefinitely and is released in the event of a fire to help cool and prolong the efficacy of intumescent coating 44.

Abstract translation: 对结构施加防火涂层的新方法导致新型防火涂层10.施加绝缘层20，优选蛭石/石膏混合物26，例如通过将矿物颗粒的水浆喷射到结构构件85 在自由水分可以蒸发之前，将扩散阻挡层40（例如环氧膨胀型涂层44）施加到潮湿的蛭石/石膏混合物26上。水分在无限期内保留在蛭石/石膏混合物26内，并且在发生火灾时被释放 帮助凉爽并延长膨胀型涂层44的功效。

公开(公告)号：US20040121137A1

公开(公告)日：2004-06-24

申请号：US10732383

申请日：2003-12-10

Inventor： George Tunis

IPC: B32B013/06 ,  B32B013/14

CPC classification number: B29C70/088 ,  B29C70/20 ,  B32B5/26 ,  B32B15/02 ,  E04C5/03 ,  E04C5/07 ,  E04G23/0218 ,  E04G2023/0248 ,  E04G2023/0251 ,  Y10T428/249932 ,  Y10T428/249941 ,  Y10T428/2933

Abstract: A structural reinforcing layer made from wire, a structural reinforcing composite layer made from wire, and the resulting load bearing structures made from or retrofitted with wire reinforced plastics and cements. Said layers and structures made from monofilament metallic or pre-cured composite materials twisted into multi-strand wire geometry optimized to mechanically shear load into rigid thermoplastic, thermoset, metallic or cementious resin systems. Wire geometry, count, size and strength/stiffness can be varied in combination with resin type, sheet structure, permeability and orientation to create layers intended for use in composite and cement based structures as originally molded reinforcement or retrofitted structural upgrades.

Abstract translation: 由线制成的结构加强层，由线制成的结构增强复合层，以及由导线增强塑料和水泥制成或改装的所得承载结构。 由单丝金属或预固化的复合材料制成的所述层和结构被扭曲成多股线的几何形状，优化为机械地将载荷剪切成刚性热塑性塑料，热固性材料，金属或粘结树脂体系。 钢丝几何，数量，尺寸和强度/刚度可以与树脂类型，片材结构，渗透性和取向相结合而变化，以产生用于复合材料和水泥基结构的层，作为原始模制的增强或改进的结构升级。

公开(公告)号：US20040043682A1

公开(公告)日：2004-03-04

申请号：US10236053

申请日：2002-09-04

Inventor： Steven L. Taylor ,  Mark A. Longfellow ,  Norman C. Tracy ,  Robert R. Henderson ,  Michael Chang ,  Roland S. Weber JR.

IPC: B32B027/12 ,  B32B013/02 ,  B32B013/14 ,  B32B005/02 ,  B32B027/04

CPC classification number: B32B5/18 ,  B32B5/245 ,  B32B13/045 ,  B32B27/12 ,  B32B27/30 ,  B32B2262/0253 ,  B32B2262/101 ,  B32B2266/0228 ,  B32B2607/00 ,  E04C2/296 ,  E04F13/04 ,  E04F13/047 ,  E04F13/141 ,  E04F13/148 ,  Y10T428/249953 ,  Y10T428/249987 ,  Y10T442/15 ,  Y10T442/159 ,  Y10T442/171 ,  Y10T442/172 ,  Y10T442/176 ,  Y10T442/178 ,  Y10T442/181 ,  Y10T442/183 ,  Y10T442/2861 ,  Y10T442/2992 ,  Y10T442/3325 ,  Y10T442/647

Abstract: A composite board for use as backerboard for tile, the board including a mesh layer with a mesh fabric, a mat layer with a mat fabric and a polystyrene layer disposed between the two portions where a non-shrinking cement compound saturates and connects the two outer portions with the polystyrene substrate. The composite board's mesh layer incorporates a stretchable mesh which in conjunction with the polystyrene substrate and the non-shrinking cement compound supports standard fasteners used in the home-building industry along with providing a suitable tile adhesion surface. The mat layer incorporates a fiberglass mat which provides high rigidity as well as being suitable for contact with an inner wall or studs. The combination of materials provides a backerboard that is light weight, rigid, economical and easy to build with.

Abstract translation: 一种用作瓦片背板的复合板，所述板包括具有网状织物的网格层，具有垫子织物的垫层和设置在两个部分之间的聚苯乙烯层，其中非收缩水泥化合物饱和并连接两个外部 部分与聚苯乙烯基板。 复合板的网层包括与聚苯乙烯基底结合的可拉伸网，并且非收缩水泥复合物支持在家庭建筑工业中使用的标准紧固件以及提供合适的瓦粘合表面。 垫层包括玻璃纤维垫，其提供高刚性以及适于与内壁或螺柱接触。 材料的组合提供了一个重量轻，刚性，经济且易于构建的后排板。

公开(公告)号：US20040266304A1

公开(公告)日：2004-12-30

申请号：US10608790

申请日：2003-06-27

Inventor： Alan Michael Jaffee

IPC: B32B013/00 ,  B32B013/02 ,  D04H013/00 ,  D04H005/00 ,  D04H003/00 ,  B32B013/14 ,  D04H001/00 ,  B32B031/06 ,  B32B031/00

CPC classification number: B32B13/14 ,  B28B19/0092 ,  B28B23/0006 ,  B32B3/04 ,  B32B5/24 ,  B32B7/12 ,  B32B17/04 ,  B32B38/164 ,  B32B38/18 ,  B32B2260/023 ,  B32B2262/101 ,  B32B2317/122 ,  B32B2607/02 ,  C04B28/02 ,  C04B28/145 ,  C04B28/16 ,  C04B2111/00629 ,  C04B2111/28 ,  E04C2/043 ,  Y10T442/604 ,  Y10T442/616 ,  Y10T442/618 ,  Y10T442/623 ,  Y10T442/652 ,  Y10T442/665 ,  Y10T442/697 ,  Y10T442/698 ,  C04B7/02 ,  C04B20/0048 ,  C04B22/143 ,  C04B2103/65 ,  C04B2103/67

Abstract: A gypsum board comprises a set gypsum layer having a first face and a second face. A fibrous mat is affixed to at least one of the faces. The mat comprises a non-woven web bonded together with a resinous binder. The web comprises a blend of a major portion composed of chopped continuous glass fibers having an average fiber diameter ranging from about 8 to 17 nullm and a minor portion composed of fine staple fibers having an average fiber diameter of less than about 5.5 nullm, the minor portion comprising about 1-30 percent of the dry weight of the web. The board is exceedingly durable. It has a smooth surface that is readily finished in an aesthetically pleasing way, using paint or other wall covering systems.

Abstract translation: 石膏板包括具有第一面和第二面的集合石膏层。 将纤维垫固定在至少一个面上。 垫包括与树脂粘合剂一起粘合在一起的无纺织物。 纤维网包括由平均纤维直径为约8至17μm的短切的连续玻璃纤维组成的主要部分和由平均纤维直径小于约5.5μm的细短纤维组成的次要部分的混合物，次要的 部分包括幅材干重的约1-30％。 该板非常耐用。 它具有光滑的表面，以美观的方式容易地完成，使用油漆或其他墙壁覆盖系统。

公开(公告)号：US20040266303A1

公开(公告)日：2004-12-30

申请号：US10607858

申请日：2003-06-27

Inventor： Alan Michael Jaffee

IPC: B32B013/14 ,  B32B013/02

CPC classification number: B32B13/14 ,  B32B3/04 ,  B32B5/24 ,  B32B7/12 ,  B32B38/164 ,  B32B38/18 ,  B32B2260/023 ,  B32B2262/101 ,  B32B2317/122 ,  B32B2607/02 ,  E04C2/043 ,  H01F3/04 ,  H01F41/0226 ,  H02K1/02 ,  H02K15/02 ,  Y10T442/604 ,  Y10T442/665

Abstract: A gypsum board comprises a set gypsum layer having a first face and a second face. A fibrous mat is affixed to at least one of the faces. The mat comprises a non-woven web bonded together with a resinous binder. The web is composed of chopped continuous glass fibers having an average fiber diameter ranging from about 9.5 to 12.5 nullm. The board is exceedingly durable. It has a smooth surface that is readily finished in an aesthetically pleasing way, using paint or other wall covering systems.

公开(公告)号：US20040152379A1

公开(公告)日：2004-08-05

申请号：US10354612

申请日：2003-01-30

Inventor： George C. McLarty III ,  Andrew D. Child ,  Johan Gerlich

IPC: B32B013/14 ,  B32B017/04 ,  B32B013/02 ,  B32B027/04 ,  B32B027/12 ,  D04B001/00

CPC classification number: B32B13/08 ,  B28B19/0092 ,  B28B23/0006 ,  B32B13/02 ,  B32B13/14 ,  B32B17/02 ,  B32B29/02 ,  B32B37/15 ,  B32B37/20 ,  B32B37/24 ,  B32B2262/101 ,  B32B2305/08 ,  B32B2307/3065 ,  B32B2315/18 ,  B32B2607/00 ,  E04C2/043 ,  E04F13/141 ,  E04F13/16 ,  Y10T442/133 ,  Y10T442/143 ,  Y10T442/155 ,  Y10T442/157 ,  Y10T442/171 ,  Y10T442/2738 ,  Y10T442/2746 ,  Y10T442/2992

Abstract: A novel gypsum wallboard having a textile reinforcing material embedded within a gypsum core together with randomly oriented chopped glass fibers, as well as a novel process for constructing such gypsum wallboards.

Abstract translation: 具有嵌入石膏芯内的纺织增强材料以及随机取向的短切玻璃纤维的新型石膏墙板以及用于构造这种石膏墙板的新颖方法。

公开(公告)号：US20040092190A1

公开(公告)日：2004-05-13

申请号：US10702901

申请日：2003-11-06

Inventor： Robert B. Bruce ,  David M. Harriss

IPC: B32B013/02 ,  B32B013/14

CPC classification number: B28B19/0092 ,  B32B13/14 ,  C04B28/14 ,  C04B2111/00629 ,  C04B2111/20 ,  E04C2/043 ,  Y10T428/249932 ,  Y10T442/665 ,  C04B2103/69 ,  C04B22/0013

Abstract: The present invention relates to a fungus resistant gypsum board, made of first and second polymeric fibrous sheets with a gypsum core sandwiched there between. The gypsum core containing less than 0.03% of formulation additives that serve as fungus nutrients and less than 0.5% of the dry gypsum core contains of fungus nutrients. The fibrous sheets are preferably nonwovens and the gypsum core preferably contains a fungicide. The invention is also directed to a process for making a fungus resistant gypsum board.