FABRICATION METHOD FOR SMALL SIZE LIGHT EMITING DIODES ON HIGH-QUALITY EPITAXIAL CRYSTAL LAYERS

    公开(公告)号:US20240194822A1

    公开(公告)日:2024-06-13

    申请号:US18577358

    申请日:2022-07-13

    CPC classification number: H01L33/007 H01L25/50 H01L33/0093 H01L33/0095

    Abstract: A method for fabricating small size light emitting diodes (LEDs) on high-quality epitaxial crystal layers. III-nitride epitaxial lateral overgrowth (ELO) layers are grown on a substrate using a growth restrict mask. III-nitride device layers are grown on wings of the III-nitride ELO layers, to form island-like III-nitride semiconductor layers. The wings of the III-nitride ELO layers have at least an order of magnitude smaller defect density than the substrate, resulting in superior characteristics for the devices made thereon. Light emitting mesas are etched from the island-like III-nitride semiconductor layers, wherein each of the light emitting mesas corresponds to a device; and a device unit pattern is etched from the island-like III-nitride semiconductor layers, wherein the device unit pattern is comprised of one or more of the light emitting mesas. The device unit pattern including the island-like III-nitride semiconductor layers is then transferred to display panel or a carrier.

    III-NITRIDE P-N JUNCTION DEVICE USING POROUS LAYER

    公开(公告)号:US20230051845A1

    公开(公告)日:2023-02-16

    申请号:US17794182

    申请日:2021-01-21

    Abstract: A p-n junction based III-nitride device in which the p-type layers adjacent to the n-type layers are activated by thermal annealing with a porous n-type tunnel junction layer or layers. The porosity of the n-type tunnel junction layer(s) allows for gas exchange to occur, allowing efficient p-type nitride semiconductor activation. This porosification and activation step can be inserted wherever desired into an existing fabrication process for an LED, laser diode, or any other nitride semiconductor device. In one example, the device comprises multiple LED structures grown successively, separated by tunnel junctions and the buried p-type layers are activated by thermal annealing with adjacent porous n-type layers. Using this method, efficient monolithic multi-color LEDs can be formed.

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