公开(公告)号：US06203881B1

公开(公告)日：2001-03-20

申请号：US08743376

申请日：1996-11-04

Applicant: Kenneth Benjamin Higgins

Inventor： Kenneth Benjamin Higgins

IPC: B32B302

CPC classification number: D06N3/14 ,  D06N7/0068 ,  D06N7/0073 ,  D06N7/0078 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/066 ,  D06N2203/068 ,  D06N2205/06 ,  D06N2205/20 ,  Y10T156/1084 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: An improved cushioned carpet fabric is provided. The cushioned carpet comprises a primary carpet having a primary base and a plurality of pile-forming yarns projecting outwardly from one side. A layer of reinforcement material is bonded to the primary base on the side opposite the pile forming yarns. The reinforcement layer is adjacent to and embedded in, a cushion layer of a polymer such as a polyurethane. There is preferably no additional adhesive between the cushion layer and the layer of reinforcement material since the primary carpet fabric is mated in-situ to the polyurethane-forming composition without preheating the polyurethane-forming composition. An apparatus and process for forming the cushioned carpet fabric of the present invention are also provided.

Abstract translation: 提供改进的缓冲地毯织物。 缓冲地毯包括具有主底座的主地毯和从一侧向外突出的多个绒头成形纱。 一层增强材料在与绒头成形纱线相对的一侧上结合到主底座上。 加强层与诸如聚氨酯的聚合物的缓冲层相邻并嵌入其中。 优选地，在缓冲层和增强材料层之间不存在另外的粘合剂，因为主地毯织物在原位配合到形成聚氨酯的组合物而不预热形成聚氨酯的组合物。 还提供了用于形成本发明的缓冲地毯织物的装置和方法。

公开(公告)号：US06187245B1

公开(公告)日：2001-02-13

申请号：US09029402

申请日：1999-02-26

Applicant: Terence Michael Hedley

Inventor： Terence Michael Hedley

IPC: B29C6502

CPC classification number: B32B25/10 ,  B29C43/12 ,  B29C43/18 ,  B29C43/38 ,  B29K2021/00 ,  B29K2105/24 ,  B29L2031/7324 ,  B32B3/266 ,  B32B2471/04 ,  D06N7/0071 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/02 ,  D06N2203/022 ,  D06N2205/20 ,  Y10T428/23929 ,  Y10T428/23979 ,  Y10T428/24479 ,  Y10T428/24488 ,  Y10T428/24777 ,  Y10T428/24785 ,  Y10T442/3911 ,  Y10T442/679

Abstract: The invention provides a process for making a mat particularly a washable dust control mat, having a fabric layer (2) and a rubber backing layer (4) with a border (6) extending beyond the fabric layer (2) using a press which heat-cures the rubber and adheres it to the fabric and employs an inflatable bag (24) to apply pressure by pressing the layers against a heated platen (21), wherein a frame (14) defining the extent of the border (6) is located between the bag and the platen, and wherein the bag applies pressure to the assembled layers including the border portion of the backing layer. The frame (14) can act as a dam for preventing outward movement of the rubber and provide an integral thickened border; in some cases it also provides a guillotine for trimming the rubber during pressing.

Abstract translation: 本发明提供了一种制造垫子的方法，特别是可洗涤的防尘垫，其具有织物层（2）和具有使织物层（2）延伸超过织物层（2）的边缘（6））的橡胶背衬层（4） - 固化橡胶并将其粘合到织物上，并且使用可充气袋（24）通过将层压在加热的压板（21）上来施加压力，其中限定边界（6）的范围的框架（14）位于 在袋和压板之间，并且其中袋对包括背衬层的边界部分的组装层施加压力。 框架（14）可以用作防止橡胶向外移动并提供整体加厚边框的大坝; 在某些情况下，它还提供了一种在压制过程中修剪橡胶的断头台。

公开(公告)号：US6106921A

公开(公告)日：2000-08-22

申请号：US33857

申请日：1998-03-03

Applicant: S. Spear Lancaster

Inventor： S. Spear Lancaster

IPC: D02G3/34 ,  D02G3/38 ,  D02G3/44 ,  D05C17/02 ,  D06N7/00 ,  A47L23/24 ,  D02G3/36

CPC classification number: D05C17/026 ,  D02G3/34 ,  D02G3/385 ,  D02G3/445 ,  D06N7/0065 ,  D06N7/0068 ,  D06N2201/0254 ,  D06N2211/066

Abstract: Entrance matting is made using a yarn comprising a wrapped bundle of thermoplastic strands having a maximum bundle thickness of 6600 denier and minimum bundle thickness of 5900 denier, with either ten or eleven strands, including a wrapping strand, with at least two, and no more than three, of these strands being monofilament strands and the remaining strands being multifilament strands, with each of the monofilament strands having approximately the same monofilament thickness as the other monofilament strands, said monofilament thickness being between 500 and 700 denier and each of the multifilament strands having approximately the same denier as the other multifilament strands.

Abstract translation: 入口消光是使用包括具有最大束厚度为6600旦尼尔和最小束厚度为5900旦尼尔的包裹的热塑性线股束的纱线制成的，其中包括具有至少两个而不是更多的包裹线 这些线中的三个是单丝，其余的线是复丝股，每根单丝股与其它单丝股线具有大致相同的单丝厚度，所述单丝厚度在500至700旦尼尔之间，每根复丝股线 具有与其它复丝股线大致相同的旦数。

公开(公告)号：US6027782A

公开(公告)日：2000-02-22

申请号：US169433

申请日：1998-10-09

Applicant: Raymond O. Sherman

Inventor： Raymond O. Sherman

IPC: A47G27/04 ,  B32B5/18 ,  B32B27/12 ,  B60N3/04 ,  B60R13/01 ,  B60R13/02 ,  D06N7/00 ,  B32B3/02

CPC classification number: B60R13/0206 ,  A47G27/0412 ,  B32B27/12 ,  B32B5/18 ,  B60N3/048 ,  B60R13/01 ,  B60R13/02 ,  D06N7/0076 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2205/04 ,  D06N2209/106 ,  D06N2211/26 ,  Y10T428/23929 ,  Y10T428/23979 ,  Y10T428/24008 ,  Y10T428/24182 ,  Y10T428/24777

Abstract: An auxiliary molded floor mat is produced to fit the carpeted floor compartment area of a van, pickup truck, sport utility vehicle or other vehicle having a floor which is substantially flat and even with a door sill. The floor mat is a one piece composite of a tufted carpet layer, a thermoplastic mid-layer and a non-slip substrate bottom layer. The floor mat has a flat base with raised walls near each of its outside edges which form a tray-like central area. At least one of the raised walls is double walled with a substantially horizontally extending floor engaging peripheral lip. Molding of the composite imparts a desired contoured shape which neatly fits the vehicle's floor compartment area without substantial folds or wrinkles. The tray-like central area of the floor mat catches debris. It is readily cleaned simply by removing the full mat from the vehicle.

Abstract translation: 生产辅助模制地板垫以适应货车，皮卡车，运动型多用途车或具有基本上平坦且甚至具有门槛的地板的其他车辆的铺有地毯的地板隔间区域。 地板垫是簇绒地毯层，热塑性中间层和防滑底层底层的单件复合材料。 地板垫具有平坦的基部，在其每个外边缘附近具有凸起的壁，其形成托盘状的中心区域。 凸起壁中的至少一个是双壁的，具有与外围唇缘接合的大致水平延伸的地板。 复合材料的成型赋予了整齐地配合车辆地板隔间区域的期望的轮廓形状，而没有实质的褶皱或褶皱。 地板垫的托盘状中心区域捕获碎片。 通过从车辆上移除完整的垫子就可以很容易地清洗。

公开(公告)号：US5962101A

公开(公告)日：1999-10-05

申请号：US840395

申请日：1997-04-29

Applicant: Donald A. Irwin, Sr. ,  Steve Linville

Inventor： Donald A. Irwin, Sr. ,  Steve Linville

IPC: A47G27/02 ,  B32B5/00 ,  B32B5/26 ,  D05C17/02 ,  D06N7/00 ,  B32B3/00

CPC classification number: B32B5/26 ,  D05C17/023 ,  D06N7/0068 ,  D06N7/0073 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/082 ,  D06N2203/042 ,  D06N2203/048 ,  D06N2203/068 ,  D06N2205/04 ,  D06N2205/06 ,  D06N2209/1628 ,  Y10T428/23957 ,  Y10T428/23979 ,  Y10T428/23986

Abstract: A carpet is tufted with a two-part primary backing. The upper, or face, backing is a conventional woven or non-woven polypropylene, and the lower, or back, backing is a stronger, open weave fabric. The tufts of yarn are sewn through both parts of the primary backing, which holds the parts together, and causes some of the back stitches to protrude for better coating with adhesive. The resulting carpet may be fully back coated, and may have a secondary backing adhered thereto. The lower backing prevents elongation, stretching and shrinking of the carpet during manufacture and subsequent processing.

Abstract translation: 地毯上装有两部分的主要背衬。 上或背面的背面是常规的编织或非编织聚丙烯，而背面或背面的背衬是较强的开放编织织物。 纱线的毛束通过主要背衬的两个部分被缝合，其将部件保持在一起，并且使一些背针突出以更好地用粘合剂涂覆。 所得到的地毯可以完全背面涂覆，并且可以具有粘附到其上的第二背衬。 下衬垫防止在制造和后续加工过程中地毯的伸长，拉伸和收缩。

公开(公告)号：US5958548A

公开(公告)日：1999-09-28

申请号：US693939

申请日：1996-08-14

Applicant: Edward J. Negola ,  James R. Kennedy

Inventor： Edward J. Negola ,  James R. Kennedy

IPC: D01F8/14 ,  D02G3/44 ,  D06N7/00 ,  B32B3/02 ,  D02G3/00

CPC classification number: D01F8/14 ,  D02G3/445 ,  D06N7/0065 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/10 ,  Y10T428/23957 ,  Y10T428/23979 ,  Y10T428/2927 ,  Y10T428/2929

Abstract: A carpet is constructed of a face yarn comprised principally of a bulked continuous filament carpet face yarn or a bulk staple carpet face yarn wherein the face yarn comprises principally a bundle of drawn and crimped bi-component filaments, and wherein each such filament consists essentially of an outer lengthwise sheath of a dyeable polymeric material surrounding a core of a different polymeric material, and wherein the two polymeric materials are not dyeable by the same method. A particularly advantageous filament structure comprises a nylon sheath surrounding a polyester core. The nylon sheath may be dyed or pigmented. For automotive and similar usage, a polyester sheath surrounding a core of, for example, polyethylene, may be preferred.

Abstract translation: 地毯由主要由膨胀的连续长丝地毯面纱或主料地毯面纱组成的面纱构成，其中面纱主要包括一束拉伸和卷曲的双组分长丝，并且其中每个这样的长丝基本上由 围绕不同聚合物材料的芯的可染色聚合材料的外长度护套，并且其中两种聚合物材料不能通过相同的方法染色。 特别有利的长丝结构包括围绕聚酯芯的尼龙护套。 尼龙护套可能被染色或着色。 对于汽车和类似用途，可以优选围绕例如聚乙烯的芯的聚酯护套。

公开(公告)号：US5908673A

公开(公告)日：1999-06-01

申请号：US801433

申请日：1997-02-18

Applicant: Peter Muhlberger

Inventor： Peter Muhlberger

IPC: A47L23/26 ,  A63B69/36 ,  B32B5/26 ,  B60R13/08 ,  D04B1/00 ,  D04B21/04 ,  D06N7/00 ,  F16F7/00 ,  F24J2/20 ,  F24J2/28 ,  F24J2/36 ,  A01N3/00

CPC classification number: F24J2/201 ,  A47L23/266 ,  A63B69/3661 ,  B32B5/26 ,  B60R13/08 ,  D04B21/16 ,  D06N7/0081 ,  F16F7/006 ,  F24J2/28 ,  F24J2/36 ,  D06N2201/02 ,  D06N2201/0236 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/02 ,  D06N2203/041 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/048 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2203/068 ,  D06N2205/04 ,  D06N2209/101 ,  D06N2209/126 ,  D10B2403/0112 ,  D10B2403/0114 ,  D10B2403/0213 ,  D10B2505/202 ,  Y02E10/44 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993 ,  Y10T428/24149 ,  Y10T428/24314 ,  Y10T428/24331

Abstract: Disclosed is a textile damping material which has the structure of a flexible, three-dimensional, textile spacing structure (50) which is stable in respect of shape. The spacing structure (50) has an upper layer portion (7) and a lower layer portion (9) which are made up of single-thread or multi-thread yarn, wherein the two layer portions (7, 9) are spaced from each other and connected to each other by elastic pile threads (8).Also disclosed is an impact and water absorbing mat for motor vehicles and a tee-off golfing mat, each obtained by use of the textile damping material. The tee-off golfing mat has a damping layer (10).

Abstract translation: 公开了一种织物阻尼材料，其具有在形状上稳定的柔性三维织物间隔结构（50）的结构。 间隔结构（50）具有由单线或多线纱线构成的上层部分（7）和下层部分（9），其中两层部分（7,9）与每个部分 通过弹性绒头线（8）彼此连接。 还公开了一种用于机动车辆的冲击和吸水垫以及通过使用织物阻尼材料获得的发球高尔夫球垫。 开球高尔夫球垫具有阻尼层（10）。

公开(公告)号：US5800898A

公开(公告)日：1998-09-01

申请号：US756983

申请日：1996-11-26

Applicant: Stephen W. Gerry

Inventor： Stephen W. Gerry

IPC: B32B5/26 ,  B32B27/32 ,  D06N7/00 ,  B32B3/02

CPC classification number: B32B27/32 ,  B32B5/26 ,  D06N7/0068 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/0281 ,  D06N2201/042 ,  D06N2201/045 ,  D06N2201/082 ,  D06N2201/087 ,  D06N2203/042 ,  D06N2213/03 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: A tufted carpet comprises consecutively a primary backing, stitched with loops of yarn to form a tufted structure projecting outwardly from the primary backing, a polyolefin locking layer, a moisture barrier polyolefin layer, and a secondary backing comprising a woven polyolefin.

Abstract translation: 簇绒地毯连续地包括主衬里，缝合有纱环以形成从主衬里向外突出的簇绒结构，聚烯烃锁定层，防潮聚烯烃层和包含编织聚烯烃的第二衬里。

公开(公告)号：US5763040A

公开(公告)日：1998-06-09

申请号：US718126

申请日：1996-09-18

Applicant: Peter Michael Murphy ,  Edward James Greenwood ,  Joyce Monson Materniak

Inventor： Peter Michael Murphy ,  Edward James Greenwood ,  Joyce Monson Materniak

IPC: A47G27/04 ,  D06M13/02 ,  D06M15/227 ,  D06M15/248 ,  D06M15/256 ,  D06M15/263 ,  D06M15/267 ,  D06M15/277 ,  D06M15/285 ,  D06M15/576 ,  D06M15/643 ,  D06N7/00 ,  D06N7/04 ,  B32B3/02

CPC classification number: D06N7/0089 ,  D06M13/02 ,  D06M15/227 ,  D06M15/248 ,  D06M15/256 ,  D06M15/263 ,  D06M15/267 ,  D06M15/277 ,  D06M15/285 ,  D06M15/576 ,  D06M15/643 ,  D06N7/0073 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/06 ,  D06N2203/044 ,  D06N2209/126 ,  D06N2213/066 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993 ,  Y10T428/28 ,  Y10T428/2848 ,  Y10T442/2164 ,  Y10T442/2172 ,  Y10T442/218 ,  Y10T442/2189 ,  Y10T442/2205

Abstract: A carpet underlay comprising a fibrous nonwoven substrate composed of natural or synthetic fibers having in or on it a repellent finish which makes said substrate substantially imprevious to liquids, and a carpet having an underlay substantially impervious to liquids affixed to the carpet back rendering said carpet substantially impervious to liquids are disclosed.

Abstract translation: 一种地毯底层，其包括由天然或合成纤维构成的纤维非织造基材，所述纤维非织造基材在其中或其上具有防水整理剂，其使所述基材基本上不易于液体;以及地毯，其具有基本上不透过附着在地毯上的液体的底层， 公开了不透液体。

公开(公告)号：US5654065A

公开(公告)日：1997-08-05

申请号：US704359

申请日：1996-08-28

Applicant: Shigeo Kishi

Inventor： Shigeo Kishi

IPC: D06N7/00 ,  E04B1/84 ,  E04F15/20 ,  B32B3/02 ,  B32B33/00

CPC classification number: D06N7/0089 ,  D06N7/0065 ,  D06N7/0073 ,  E04B1/8409 ,  E04F15/20 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/06 ,  D06N2201/082 ,  D06N2201/085 ,  D06N2201/087 ,  D06N2203/068 ,  D06N2203/08 ,  D06N2209/025 ,  D06N2209/103 ,  E04B2001/8414 ,  E04B2001/8461 ,  E04B2001/8476 ,  Y10T428/23914 ,  Y10T428/23929 ,  Y10T428/23936 ,  Y10T428/23957 ,  Y10T428/23964 ,  Y10T428/23986

Abstract: A composite elastic layer, which has improved resistance to shear force and functions both as a cushioning material and as a sound proof material, is comprised of a loop pile tufted fabric, which is made from a backing fabric and a plurality of loop piles. An elastomer composition is applied to the pile stratum of the loop pile tufted fabric. The elastomer composition infiltrates into voids between fibers of the loop pile, and forms a solid skin on the fibers of the loop pile. The composite elastic layer reinforces the elastic property of the loop pile, and on the other hand, the fiber of the loop pile also reinforces the tensile strength, especially the resistance to tearing, of the solid skin.

Abstract translation: 具有改进的抗剪切力和作为缓冲材料和隔音材料的功能的复合弹性层包括由背衬织物和多个环形桩制成的环绒簇簇绒织物。 将弹性体组合物施加到环绒簇簇绒织物的绒头层上。 弹性体组合物渗透到环形桩的纤维之间的空隙中，并在环形桩的纤维上形成固体皮肤。 复合弹性层增强了环形桩的弹性，另一方面，环形桩的纤维也增强了固体皮肤的拉伸强度，特别是抗撕裂性。