Abstract:
A transistor device includes a semiconductor substrate and a gate structure positioned above a surface of the semiconductor substrate. The gate structure includes a high-k gate insulation layer positioned above the surface of the semiconductor substrate and at least one work-function adjusting layer of material positioned above the high-k gate insulation layer, wherein an upper surface of the at least one work-function adjusting layer of material has a stepped profile when viewed in cross-section taken in a gate-width direction of the transistor device. The gate structure further includes a layer of conductive material positioned on the stepped upper surface of the at least one work-function adjusting layer of material.
Abstract:
A method includes forming a plurality of fin elements above a substrate. A mask is formed above the substrate. The mask has an opening defined above at least one selected fin element of the plurality of fin elements. An ion species is implanted into the at least one selected fin element through the opening to increase its etch characteristics relative to the other fin elements. The at least one selected fin element is removed selectively relative to the other fin elements.
Abstract:
One method disclosed herein includes, among other things, a method of forming a contact structure to a source/drain region of a transistor device. The transistor device includes a gate structure and a gate cap layer positioned above the gate structure. The method includes forming an extended-height epi contact structure that is conductively coupled to the source/drain region. The extended-height epi contact structure includes an upper surface that is positioned at a height level that is above a height level of an upper surface of the gate cap layer. The method further includes performing an etching process to trim at least a lateral width of a portion of the extended-height epi contact structure, and, after performing the etching process, forming a metal silicide material on at least a portion of the trimmed extended-height epi contact structure and forming a conductive contact on the metal silicide material.
Abstract:
FinFET semiconductor devices with local isolation features and methods for fabricating such devices are provided. In one embodiment, a method for fabricating a semiconductor device includes providing a semiconductor substrate comprising a plurality of fin structures formed thereon, wherein each of the plurality of fin structures has sidewalls, forming spacers about the sidewalls of the plurality of fin structures, and forming a silicon-containing layer over the semiconductor substrate and in between the plurality of fin structures. The method further includes removing at least a first portion of the silicon-containing layer to form a plurality of void regions while leaving at least a second portion thereof in place and depositing an isolation material in the plurality of void regions.
Abstract:
One illustrative method disclosed herein includes, among other things, forming first and second recessed gate structures, recessing the second recessed gate structure so as to define a further recessed second gate structure that exposes a channel structure within a gate cavity, forming first and second gate cap layers in first and second replacement gate cavities, respectively, forming a recess in the second gate cap layer that exposes the channel structure, forming a semiconductor material on the exposed portion of the channel structure within the recess in the second gate cap layer so as to define a first source/drain region for the vertical FinFET device, and forming various contact structures to the gates of the devices and the first source/drain region.
Abstract:
One method disclosed includes, among other things, forming a raised isolation post structure between first and second fins, wherein the raised isolation post structure partially defines first and second spaces between the first and second fins, respectively, and forming a gate structure around the first and second fins and the raised isolation post structure, wherein at least portions of the gate structure are positioned in the first and second spaces. One illustrative device includes, among other things, first and second fins, a raised isolation post structure positioned between the first and second fins, first and second spaces defined by the fins and the raised isolation post structure, and a gate structure positioned around a portion of the fins and the isolation post structure.
Abstract:
One method disclosed herein includes forming an opening in a layer of material so as to expose the source/drain regions of a transistor and a first portion of a gate cap layer positioned above an active region, reducing the thickness of a portion of the gate cap layer positioned above the isolation region, defining separate initial source/drain contacts positioned on opposite sides of the gate structure, performing a common etching process sequence to define a gate contact opening that extends through the reduced-thickness portion of the gate cap layer and a plurality of separate source/drain contact openings in the layer of insulating material, and forming a conductive gate contact structure and conductive source/drain contact structures.
Abstract:
One method includes forming a raised isolation structure with a recess above a substrate, forming a gate structure above the fin, forming a plurality of spaced-apart buried fin contact structures within the recess and forming a stress-inducing material layer above the buried fin contact structures. One device includes a plurality of spaced-apart buried fin contact structures positioned within a recess in a raised isolation structure on opposite sides of a gate structure, a stress-inducing material layer formed above the buried fin contact structures and a source/drain contact that extends through the stress-inducing material layer.
Abstract:
One method disclosed includes, among other things, forming a gate structure above an active region of a semiconductor substrate, performing an epitaxial deposition process to form an epi semiconductor material on the active region in the source/drain region of the device, performing an etching process on the epi semiconductor material to remove a portion of the epi semiconductor material so as to define at least one epi recess in the epi semiconductor material, forming a metal silicide layer on the upper surface of the epi semiconductor material and in the at least one epi recess in the epi semiconductor material, and forming a conductive structure that is conductively coupled to the metal silicide layer.
Abstract:
One illustrative method disclosed herein includes removing the sidewall spacers and a gate cap layer so as to thereby expose an upper surface and sidewalls of a sacrificial gate structure, forming an etch stop layer above source/drain regions of a device and on the sidewalls and upper surface of the sacrificial gate structure, forming a first layer of insulating material above the etch stop layer, removing the sacrificial gate structure so as to define a replacement gate cavity that is laterally defined by portions of the etch stop layer, forming a replacement gate structure in the replacement gate cavity, and forming a second gate cap layer above the replacement gate structure.