公开(公告)号：US10366930B1

公开(公告)日：2019-07-30

申请号：US16005064

申请日：2018-06-11

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Chanro Park ,  Min Gyu Sung ,  Kangguo Cheng ,  Guillaume Bouche

IPC: H01L21/8238 ,  H01L29/06 ,  H01L27/092 ,  H01L29/66

Abstract: A method includes forming a plurality of fins above a substrate. A first placeholder gate electrode is formed above the plurality of fins. The first placeholder gate electrode includes a placeholder material. A first sacrificial gate cut structure of a sacrificial material different than the placeholder material embedded in the first placeholder gate electrode is formed. A portion of the first placeholder gate electrode positioned above the first sacrificial gate cut structure is removed, exposing the first sacrificial gate cut structure. The first sacrificial gate cut structure is removed to define a gate cut cavity extending vertically through the first placeholder gate electrode. A dielectric material is formed in the gate cut cavity to define a gate cut structure. The first placeholder gate electrode is removed to define a first gate cavity segmented by the gate cut structure. A first replacement gate structure is formed in the first gate cavity.

公开(公告)号：US20190131430A1

公开(公告)日：2019-05-02

申请号：US15800563

申请日：2017-11-01

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Dong-Ick Lee ,  Min Gyu Sung ,  Chanro Park

IPC: H01L29/66 ,  H01L21/768 ,  H01L21/02 ,  H01L29/78

Abstract: Device structures and fabrication methods for a field-effect transistor. A first dielectric spacer adjacent to a sidewall of a gate placeholder structure. A contact placeholder structure is formed adjacent to the first dielectric spacer such that the first dielectric spacer is arranged laterally between the gate placeholder structure and the contact placeholder structure. The contact placeholder structure and the first dielectric spacer are recessed to open a space over the contact placeholder structure and the first dielectric spacer. A second dielectric spacer is formed in the space adjacent to the sidewall of the gate placeholder structure and over the first dielectric spacer.

公开(公告)号：US10229855B2

公开(公告)日：2019-03-12

申请号：US15846365

申请日：2017-12-19

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Hoon Kim ,  Ruilong Xie ,  Min Gyu Sung ,  Chanro Park

IPC: H01L21/8234 ,  H01L21/02 ,  H01L29/51 ,  H01L21/28 ,  H01L29/49 ,  H01L27/088 ,  H01L29/66

Abstract: A device includes a first transistor device having a first threshold voltage and including a first gate electrode structure positioned in a first gate cavity. The first gate electrode structure includes a first gate insulation layer, a first barrier layer, a first work function material layer formed above the first barrier layer, a second barrier layer formed above the first work function material layer, and a first conductive material formed above the second barrier layer. A second transistor device has a second threshold voltage different than the first threshold voltage and includes a second gate electrode structure positioned in a second cavity defined in the dielectric layer. The second gate electrode structure includes a second gate insulation layer, a second work function material layer, the second barrier layer formed above the second work function material layer, and a second conductive material formed above the second barrier layer.

公开(公告)号：US10038065B2

公开(公告)日：2018-07-31

申请号：US15639095

申请日：2017-06-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Chanro Park ,  Min Gyu Sung ,  Hoon Kim

IPC: H01L29/417 ,  H01L29/41 ,  H01L29/06 ,  H01L29/08 ,  H01L29/45 ,  H01L27/088 ,  H01L27/02

CPC classification number: H01L29/41775 ,  H01L27/0207 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/41 ,  H01L29/41766 ,  H01L29/41783 ,  H01L29/41791 ,  H01L29/45 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785

Abstract: One illustrative method disclosed includes, among other things, forming an initial conductive source/drain structure that is conductively coupled to a source/drain region of a transistor device, performing a recess etching process on the initial conductive source/drain structure to thereby define a stepped conductive source/drain structure with a cavity defined therein, forming a non-conductive structure in the cavity, forming a layer of insulating material above the gate structure, the stepped conductive source/drain structure and the non-conductive structure, forming a gate contact opening in the layer of insulating material and forming a conductive gate contact in the gate contact opening that is conductively coupled to the gate structure.

公开(公告)号：US10026655B2

公开(公告)日：2018-07-17

申请号：US15647453

申请日：2017-07-12

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Min Gyu Sung ,  Chanro Park ,  Ruilong Xie ,  Hoon Kim

IPC: H01L21/8238 ,  H01L27/092

Abstract: An integrated circuit product includes an NFET FinFET device having a first fin that is made entirely of a first semiconductor material and a PFET FinFET device that includes a second fin having an upper portion and a lower portion, wherein the lower portion is made of the first semiconductor material and the upper portion is made of a second semiconductor material that is different from the first semiconductor material. A silicon nitride liner is positioned on and in contact with the lower portion of the second fin, wherein the silicon nitride liner is not present on or adjacent to the upper portion of the second fin or on or adjacent to any portion of the first fin.

公开(公告)号：US10014209B2

公开(公告)日：2018-07-03

申请号：US15630546

申请日：2017-06-22

Applicant: GLOBALFOUNDRIES INC.

Inventor： Min Gyu Sung ,  Ruilong Xie ,  Hoon Kim ,  Chanro Park ,  Sukwon Hong

IPC: H01L21/762 ,  H01L21/02 ,  H01L21/311 ,  H01L29/06 ,  H01L29/78

CPC classification number: H01L21/76224 ,  H01L21/02271 ,  H01L21/02337 ,  H01L21/31111 ,  H01L21/31116 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/1037 ,  H01L29/16 ,  H01L29/161 ,  H01L29/66795 ,  H01L29/66818 ,  H01L29/785

Abstract: At least one method, apparatus and system are disclosed for forming a fin field effect transistor (finFET) while reducing oxidization and fin critical dimension loss. A plurality of fins of a transistor are formed. A hard mask layer is formed on top of the fins. A first liner layer is formed over the fins and the hard mask layer. A partial deposition process is performed for depositing a first insulation material in a first portion of a channel between the fins. A second liner layer is formed above the fins, the first insulation material, and the channel. A second insulation material is deposited above the second liner layer. A fin reveal process is performed for removing the second insulation material to a predetermined height. An etch process is performed for removing the hard mask layer and the first and second liner layers above the predetermined height.

公开(公告)号：US09991131B1

公开(公告)日：2018-06-05

申请号：US15443335

申请日：2017-02-27

Applicant: GLOBALFOUNDRIES INC.

Inventor： Min Gyu Sung ,  Ruilong Xie ,  Chanro Park

IPC: H01L21/308 ,  H01L21/8234

CPC classification number: H01L21/3088 ,  H01L21/3081 ,  H01L21/3085 ,  H01L21/3086 ,  H01L21/823412 ,  H01L21/823431

Abstract: A double masking process is used to form semiconductor fin arrays having a controlled and variable fin pitch within different arrays. During the process, a top mandrel layer overlies a bottom mandrel layer over a semiconductor substrate. Sidewall structures formed on first mandrels within a first region of the substrate define a patterned hard mask that cooperates with a patterned photoresist layer over a second region of the substrate to form second mandrels within first and second regions of the substrate. Sidewall structures formed on the second mandrels are used as a masking layer to form a plurality of fins over the substrate.

公开(公告)号：US09947804B1

公开(公告)日：2018-04-17

申请号：US15657659

申请日：2017-07-24

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Julien Frougier ,  Min Gyu Sung ,  Ruilong Xie ,  Chanro Park ,  Steven Bentley

IPC: H01L21/84 ,  H01L29/786 ,  H01L29/423 ,  H01L29/45 ,  H01L27/088 ,  H01L21/8234

CPC classification number: H01L29/78696 ,  H01L21/823412 ,  H01L21/823468 ,  H01L27/088 ,  H01L29/165 ,  H01L29/42392 ,  H01L29/458 ,  H01L29/66431 ,  H01L29/775 ,  H01L29/778

Abstract: An IC structure according to the disclosure includes: a substrate; a pair of transistor sites positioned on the substrate, wherein an upper surface of the substrate laterally between the pair of transistor sites defines a separation region; a pair of nanosheet stacks, each positioned on one of the pair of transistor sites; an insulative liner conformally positioned on the upper surface of the substrate within the separation region, and a sidewall surface of each of the pair of transistor sites; a semiconductor mandrel positioned on the insulative liner and over the separation region; a pair of insulator regions each positioned laterally between the semiconductor mandrel and the insulative liner on the sidewall surfaces of each of the pair of transistor sites; and a source/drain epitaxial region positioned over the pair of insulator regions and the semiconductor mandrel, wherein the source/drain epitaxial region laterally abuts the pair of nanosheet stacks.

公开(公告)号：US20180082852A1

公开(公告)日：2018-03-22

申请号：US15271511

申请日：2016-09-21

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Min Gyu Sung ,  Nigel G. Cave ,  Lars Liebmann

IPC: H01L21/308 ,  H01L29/10 ,  H01L29/78 ,  H01L29/66 ,  H01L21/3065

CPC classification number: H01L21/3088 ,  H01L21/3065 ,  H01L21/3081 ,  H01L21/3085 ,  H01L21/3086 ,  H01L29/1037 ,  H01L29/66795 ,  H01L29/7851

Abstract: Methods for fabricating fins for a fin-type field-effect transistor (FinFET) and fin structures for a FinFET. A conformal layer is formed that includes respective first portions on sidewalls of first hardmask sections previously formed on a substrate, a recess between the first portions on the sidewalls of each adjacent pair of the first hardmask sections, and a second portion between the substrate and the recess. The conformal layer is constituted by a second material chosen to etch selectively to the first material constituting the first hardmask sections. A spacer is formed in each recess and masks the respective second portion of the conformal layer. The conformal layer is then etched to form second hardmask sections each comprised of one of the second portions of the conformal layer. The substrate is etched with the first and second hardmask sections masking the substrate to form a plurality of fins.

公开(公告)号：US20180061832A1

公开(公告)日：2018-03-01

申请号：US15801023

申请日：2017-11-01

Applicant: GLOBALFOUNDRIES INC.

Inventor： Min Gyu Sung ,  Chanro Park ,  Hoon Kim ,  Ruilong Xie ,  Kwan-Yong Lim

IPC: H01L27/088 ,  H01L21/8234 ,  H01L21/3105 ,  H01L21/311

CPC classification number: H01L27/0886 ,  H01L21/31053 ,  H01L21/31116 ,  H01L21/31144 ,  H01L21/823431 ,  H01L21/823481 ,  H01L21/823821 ,  H01L21/845 ,  H01L29/66795 ,  H01L29/785

Abstract: At least one method, apparatus and system are disclosed for forming a fin field effect transistor (finFET) having an oxide level in a fin array region within a predetermined height of the oxide level of a field region. A first oxide process is performed for controlling a first oxide recess level in a field region adjacent to a fin array region comprising a plurality of fins in a finFET device. The first oxide process comprises depositing an oxide layer over the field region and the fin array region and performing an oxide recess process to bring the oxide layer to the first oxide recess level in the field region. A second oxide process is performed for controlling a second oxide recess level in the fin array region. The second oxide process comprises isolating the fin array region, depositing oxide material, and performing an oxide recess process to bring the oxide level in the fin array region to the second oxide recess level. The first oxide recess level is within a predetermined height differential of the second oxide recess level.