公开(公告)号：US20190393321A1

公开(公告)日：2019-12-26

申请号：US16014076

申请日：2018-06-21

Applicant: GLOBALFOUNDRIES INC.

Inventor： Guowei Xu ,  Hui Zang ,  Haiting Wang ,  Scott Beasor

IPC: H01L29/51 ,  H01L29/78 ,  H01L29/66 ,  H01L21/768

Abstract: Various processes form different structures including exemplary apparatuses that include (among other components) a first layer having channel regions, source/drain structures in the first layer on opposite sides of the channel regions, a gate insulator on the channel region, and a gate stack on the gate insulator. The gate stack can include a gate conductor, and a stack insulator or a gate contact on the gate conductor. The gate stack has lower sidewalls adjacent to the source/drain structures and upper sidewalls distal to the source/drain structures. Further, lower spacers are between the source/drain contacts and the lower sidewalls of the gate stack; and upper spacers between the source/drain contacts and the upper sidewalls of the gate stack. In some structures, the upper spacers can partially overlap the lower spacers.

公开(公告)号：US20180342427A1

公开(公告)日：2018-11-29

申请号：US15602225

申请日：2017-05-23

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Chanro Park ,  Min Gyu Sung ,  Hoon Kim ,  Hui Zang ,  Guowei Xu

IPC: H01L21/8238 ,  H01L21/3213 ,  H01L29/66 ,  H01L21/02

CPC classification number: H01L21/823878 ,  B82Y10/00 ,  H01L21/02603 ,  H01L21/823828 ,  H01L21/823842 ,  H01L27/092 ,  H01L29/0673 ,  H01L29/401 ,  H01L29/42392 ,  H01L29/66439 ,  H01L29/66545 ,  H01L29/775 ,  H01L29/785 ,  H01L29/78696

Abstract: This disclosure relates to a method of replacement metal gate patterning for nanosheet devices including: forming a first and a second nanosheet stack on a substrate, the first and the second nanosheet stacks being adjacent to each other and each including vertically adjacent nanosheets separated by a distance; depositing a first metal surrounding the first nanosheet stack and a second portion of the first metal surrounding the second nanosheet stack; forming an isolation region between the first nanosheet stack and the second nanosheet stack; removing the second portion of the first metal surrounding the second nanosheet stack with an etching process, the isolation region preventing the etching process from reaching the first portion of the first metal and thereby preventing removal of the first portion of the first metal; and depositing a second metal surrounding each of the nanosheets of the second nanosheet stack.

公开(公告)号：US10692987B2

公开(公告)日：2020-06-23

申请号：US16164867

申请日：2018-10-19

Applicant: GLOBALFOUNDRIES INC.

Inventor： Haiting Wang ,  Guowei Xu ,  Hui Zang

IPC: H01L29/66 ,  H01L29/49 ,  H01L23/535 ,  H01L21/768 ,  H01L29/78

Abstract: The disclosure provides an integrated circuit (IC) structure including a first spacer on a semiconductor fin adjacent a first portion of the gate structure, and having a first height above the semiconductor fin; a second spacer on the semiconductor fin adjacent the first spacer, such that the first spacer is horizontally between the first portion of the gate structure and a lower portion of the outer; and a gate cap positioned over the first portion of the gate structure and on the second spacer above the semiconductor fin. The gate cap defines an air gap horizontally between the first portion of the gate structure and an upper portion of the second spacer, and vertically between an upper surface of the first spacer and a lower surface of the gate cap.

公开(公告)号：US10685881B2

公开(公告)日：2020-06-16

申请号：US16112511

申请日：2018-08-24

Applicant: GLOBALFOUNDRIES INC.

Inventor： Hui Zang ,  Guowei Xu ,  Haiting Wang

IPC: H01L21/70 ,  H01L21/768 ,  H01L29/78 ,  H01L29/06 ,  H01L29/49 ,  H01L23/535 ,  H01L23/532 ,  H01L29/66

Abstract: A method, apparatus, and manufacturing system are disclosed for a fin field effect transistor having a reduced risk of short circuits between a gate and a source/drain contact. In one embodiment, we disclose a semiconductor device including a fin structure comprising a fin body, source/drain regions, and a metal formation disposed above the source/drain regions, wherein the metal formation has a first height; and a gate structure between the source/drain regions, wherein each gate structure comprises spacers in contact with the metal formation, wherein the spacers have a second height less than the first height, a metal plug between the spacers and below the second height, and a T-shaped cap above the metal plug and having the first height.

公开(公告)号：US20200135723A1

公开(公告)日：2020-04-30

申请号：US16170117

申请日：2018-10-25

Applicant: GLOBALFOUNDRIES INC.

Inventor： Hui Zang ,  Haiting Wang ,  Chung Foong Tan ,  Guowei Xu ,  Ruilong Xie ,  Scott H. Beasor ,  Liu Jiang

IPC: H01L27/088 ,  H01L29/08 ,  H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L29/49 ,  H01L21/8234

Abstract: A FinFET structure having reduced effective capacitance and including a substrate having at least two fins thereon laterally spaced from one another, a metal gate over fin tops of the fins and between sidewalls of upper portions of the fins, source/drain regions in each fin on opposing sides of the metal gate, and a dielectric bar within the metal gate located between the sidewalls of the upper portions of the fins, the dielectric bar being laterally spaced away from the sidewalls of the upper portions of the fins within the metal gate.

公开(公告)号：US20200127109A1

公开(公告)日：2020-04-23

申请号：US16164867

申请日：2018-10-19

Applicant: GLOBALFOUNDRIES INC.

Inventor： Haiting Wang ,  Guowei Xu ,  Hui Zang

IPC: H01L29/49 ,  H01L29/66 ,  H01L21/768 ,  H01L29/78 ,  H01L23/535

Abstract: The disclosure provides an integrated circuit (IC) structure including a first spacer on a semiconductor fin adjacent a first portion of the gate structure, and having a first height above the semiconductor fin; a second spacer on the semiconductor fin adjacent the first spacer, such that the first spacer is horizontally between the first portion of the gate structure and a lower portion of the outer; and a gate cap positioned over the first portion of the gate structure and on the second spacer above the semiconductor fin. The gate cap defines an air gap horizontally between the first portion of the gate structure and an upper portion of the second spacer, and vertically between an upper surface of the first spacer and a lower surface of the gate cap.

公开(公告)号：US10446550B2

公开(公告)日：2019-10-15

申请号：US15783549

申请日：2017-10-13

Applicant: GLOBALFOUNDRIES INC.

Inventor： Balaji Kannan ,  Ayse M. Ozbek ,  Tao Chu ,  Bala Haran ,  Vishal Chhabra ,  Katsunori Onishi ,  Guowei Xu

IPC: H01L27/092 ,  H01L29/06 ,  H01L27/02 ,  H01L21/311 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/027 ,  H01L21/8238 ,  H01L29/51 ,  H01L27/11

Abstract: The present disclosure relates to semiconductor structures and, more particularly, to a cut inside a replacement metal gate trench to mitigate n-p proximity effects and methods of manufacture. The structure described herein includes: a first device; a second device, adjacent to the first device; a dielectric material, of the first device and the second device, including a cut within a trench between the first device and the second device; and a common gate electrode shared with the first device and the second device, the common gate electrode provided over the dielectric material and contacting underlying material within the cut.

公开(公告)号：US10373877B1

公开(公告)日：2019-08-06

申请号：US15986390

申请日：2018-05-22

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Haiting Wang ,  Hong Yu ,  Hui Zang ,  Wei Zhao ,  Yue Zhong ,  Guowei Xu ,  Laertis Economikos ,  Jerome Ciavatti ,  Scott Beasor

IPC: H01L21/8234 ,  H01L21/311 ,  H01L29/66 ,  H01L21/8238 ,  H01L27/088 ,  H01L27/092 ,  H01L27/108 ,  H01L21/762 ,  H01L27/12 ,  H01L21/84

Abstract: One illustrative method disclosed herein includes forming a plurality of transistors on a semiconductor substrate, wherein each of the transistors comprise source/drain epitaxial semiconductor material in the source/drain regions, a contact etch stop layer (CESL) positioned above the source/drain epitaxial semiconductor material and an insulating material positioned above the contact etch stop layer, and forming a plurality of contact isolation cavities by performing at least one etching process sequence, wherein the etching process sequence is adapted to sequentially remove the insulating material, the CESL and the source/drain epitaxial semiconductor material, and forming a contact isolation structure in each of the contact isolation cavities. In this example, the method also includes, after forming the contact isolation structures, removing the sacrificial gate structures so as to form a plurality of replacement gate cavities, and forming a final gate structure in each of the plurality of replacement gate cavities.

公开(公告)号：US20190131424A1

公开(公告)日：2019-05-02

申请号：US15801722

申请日：2017-11-02

Applicant: GLOBALFOUNDRIES INC.

Inventor： Guowei Xu ,  Suraj K. Patil ,  Hui Zang ,  Katsunori Onishi ,  Keith H. Tabakman

IPC: H01L29/66 ,  H01L29/417 ,  H01L29/78

Abstract: The present disclosure relates to methods for forming IC structures having recessed gate spacers and related IC structures. A method may include: forming a first and second dummy gate over a fin, each dummy gate having gate spacers disposed on sidewalls thereof such that an opening is disposed between a first gate spacer and a second gate spacer, the opening exposing a source/drain region; recessing the first and second gate spacers; forming an etch stop layer within the opening such that the etch stop layer extends vertically along the recessed first and second gate spacers; forming a dielectric fill over the etch stop layer to substantially fill the opening; replacing the first and second dummy gates with first and second RMG structures; recessing the first and second RMG structures; and forming a gate cap layer over the first and second RMG structures.

公开(公告)号：US10818659B2

公开(公告)日：2020-10-27

申请号：US16161294

申请日：2018-10-16

Applicant: GLOBALFOUNDRIES INC.

Inventor： Haiting Wang ,  Hui Zang ,  Guowei Xu ,  Scott Beasor

IPC: H01L27/088 ,  H01L21/8234 ,  H01L29/78 ,  H01L29/66 ,  H01L29/417

Abstract: Processes form integrated circuit apparatuses that include parallel fins, wherein the fins are patterned in a first direction, and parallel gate structures intersect the fins in a second direction perpendicular to the first direction. Also, source/drain structures are positioned on the fins between the gate structures, source/drain contacts are positioned on the source/drain structures, sidewall insulators are positioned between the gate structures and the source/drain contacts (wherein the sidewall insulators have a lower portion adjacent to the fins and an upper portion distal to the fins), and upper sidewall spacers are positioned between the upper portion of the sidewall insulators and the source/drain contacts.