公开(公告)号：US10283503B2

公开(公告)日：2019-05-07

申请号：US15799555

申请日：2017-10-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L27/088 ,  H01L21/8234 ,  H01L21/311 ,  H01L21/3213 ,  H01L29/66 ,  H01L29/49 ,  H01L29/51 ,  H01L29/06 ,  H01L29/423

Abstract: Provided is a metal gate structure and related methods that include performing a metal gate cut process. The metal gate cut process includes a plurality of etching steps. For example, a first anisotropic dry etch is performed, a second isotropic dry etch is performed, and a third wet etch is performed. In some embodiments, the second isotropic etch removes a residual portion of a metal gate layer including a metal containing layer. In some embodiments, the third etch removes a residual portion of a dielectric layer.

公开(公告)号：US12255107B2

公开(公告)日：2025-03-18

申请号：US18410589

申请日：2024-01-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yao-Wen Hsu ,  Ming-Chi Huang ,  Ying-Liang Chuang

IPC: H01L21/8238 ,  H01L21/28 ,  H01L21/3213

Abstract: Semiconductor devices and methods which utilize a treatment process of a bottom anti-reflective layer are provided. The treatment process may be a physical treatment process in which material is added in order to fill holes and pores within the material of the bottom anti-reflective layer or else the treatment process may be a chemical treatment process in which a chemical reaction is used to form a protective layer. By treating the bottom anti-reflective layer the diffusion of subsequently applied chemicals is reduced or eliminated, thereby helping to prevent defects that arise from such diffusion.

公开(公告)号：US20240096707A1

公开(公告)日：2024-03-21

申请号：US18521140

申请日：2023-11-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Kuo-Bin Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/3213 ,  H01L21/8238 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/823481 ,  H01L21/32134 ,  H01L21/32135 ,  H01L21/32136 ,  H01L21/823437 ,  H01L21/823821 ,  H01L21/823828 ,  H01L21/823864 ,  H01L21/823878 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7854 ,  H01L27/0924

Abstract: A method includes forming a gate stack, which includes a first portion over a portion of a first semiconductor fin, a second portion over a portion of a second semiconductor fin, and a third portion connecting the first portion to the second portion. An anisotropic etching is performed on the third portion of the gate stack to form an opening between the first portion and the second portion. A footing portion of the third portion remains after the anisotropic etching. The method further includes performing an isotropic etching to remove a metal gate portion of the footing portion, and filling the opening with a dielectric material.

公开(公告)号：US11855098B2

公开(公告)日：2023-12-26

申请号：US17986379

申请日：2022-11-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Ming-Chi Huang ,  Zoe Chen ,  Wei-Chin Lee ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Weng Chang ,  Ching-Hwanq Su

IPC: H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L27/092 ,  H01L21/324 ,  H01L29/08 ,  H01L21/768 ,  H01L21/28 ,  H01L21/8238 ,  H01L21/02 ,  H01L29/10 ,  H01L21/321 ,  H01L21/027 ,  H01L29/49

CPC classification number: H01L27/0924 ,  H01L21/0228 ,  H01L21/0271 ,  H01L21/02318 ,  H01L21/02321 ,  H01L21/28088 ,  H01L21/324 ,  H01L21/3212 ,  H01L21/76829 ,  H01L21/823821 ,  H01L21/823857 ,  H01L21/823864 ,  H01L21/823871 ,  H01L29/0847 ,  H01L29/1033 ,  H01L29/517 ,  H01L29/6681 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/7851 ,  H01L27/092 ,  H01L29/4966 ,  H01L29/513 ,  H01L29/7848

Abstract: In an embodiment, a method includes: forming a gate dielectric layer on an interface layer; forming a doping layer on the gate dielectric layer, the doping layer including a dipole-inducing element; annealing the doping layer to drive the dipole-inducing element through the gate dielectric layer to a first side of the gate dielectric layer adjacent the interface layer; removing the doping layer; forming a sacrificial layer on the gate dielectric layer, a material of the sacrificial layer reacting with residual dipole-inducing elements at a second side of the gate dielectric layer adjacent the sacrificial layer; removing the sacrificial layer; forming a capping layer on the gate dielectric layer; and forming a gate electrode layer on the capping layer.

公开(公告)号：US20220319933A1

公开(公告)日：2022-10-06

申请号：US17838495

申请日：2022-06-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yao-Wen Hsu ,  Ming-Chi Huang ,  Ying-Liang Chuang

IPC: H01L21/8238 ,  H01L21/3213 ,  H01L21/28

Abstract: Semiconductor devices and methods which utilize a treatment process of a bottom anti-reflective layer are provided. The treatment process may be a physical treatment process in which material is added in order to fill holes and pores within the material of the bottom anti-reflective layer or else the treatment process may be a chemical treatment process in which a chemical reaction is used to form a protective layer. By treating the bottom anti-reflective layer the diffusion of subsequently applied chemicals is reduced or eliminated, thereby helping to prevent defects that arise from such diffusion.

公开(公告)号：US20200152772A1

公开(公告)日：2020-05-14

申请号：US16746097

申请日：2020-01-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ju-Li Huang ,  Chun-Sheng Liang ,  Ming-Chi Huang ,  Ming-Hsi Yeh ,  Ying-Liang Chuang ,  Hsin-Che Chiang

IPC: H01L29/66 ,  H01L21/8234 ,  H01L21/3213 ,  H01L21/311 ,  H01L29/78

Abstract: Methods for, and structures formed by, wet process assisted approaches implemented in a replacement gate process are provided. Generally, in some examples, a wet etch process for removing a capping layer can form a first monolayer on the underlying layer as an adhesion layer and a second monolayer on, e.g., an interfacial dielectric layer between a gate spacer and a fin as an etch protection mechanism. Generally, in some examples, a wet process can form a monolayer on a metal layer, like a barrier layer of a work function tuning layer, as a hardmask for patterning of the metal layer.

公开(公告)号：US10541317B2

公开(公告)日：2020-01-21

申请号：US15909847

申请日：2018-03-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ju-Li Huang ,  Chun-Sheng Liang ,  Ming-Chi Huang ,  Ming-Hsi Yeh ,  Ying-Liang Chuang ,  Hsin-Che Chiang

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/8234 ,  H01L21/321 ,  H01L21/3105 ,  H01L21/02 ,  H01L21/027

Abstract: Methods for, and structures formed by, wet process assisted approaches implemented in a replacement gate process are provided. Generally, in some examples, a wet etch process for removing a capping layer can form a first monolayer on the underlying layer as an adhesion layer and a second monolayer on, e.g., an interfacial dielectric layer between a gate spacer and a fin as an etch protection mechanism. Generally, in some examples, a wet process can form a monolayer on a metal layer, like a barrier layer of a work function tuning layer, as a hardmask for patterning of the metal layer.

公开(公告)号：US20240153826A1

公开(公告)日：2024-05-09

申请号：US18410589

申请日：2024-01-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yao-Wen Hsu ,  Ming-Chi Huang ,  Ying-Liang Chuang

IPC: H01L21/8238 ,  H01L21/28 ,  H01L21/3213

CPC classification number: H01L21/823842 ,  H01L21/28088 ,  H01L21/32134 ,  H01L21/32139 ,  H01L21/823821

Abstract: Semiconductor devices and methods which utilize a treatment process of a bottom anti-reflective layer are provided. The treatment process may be a physical treatment process in which material is added in order to fill holes and pores within the material of the bottom anti-reflective layer or else the treatment process may be a chemical treatment process in which a chemical reaction is used to form a protective layer. By treating the bottom anti-reflective layer the diffusion of subsequently applied chemicals is reduced or eliminated, thereby helping to prevent defects that arise from such diffusion.

公开(公告)号：US11854903B2

公开(公告)日：2023-12-26

申请号：US17073784

申请日：2020-10-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Kuo-Bin Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh

IPC: H01L29/66 ,  H01L29/78 ,  H01L27/092 ,  H01L21/8234 ,  H01L21/8238 ,  H01L21/3213 ,  H01L21/311

CPC classification number: H01L21/823481 ,  H01L21/32134 ,  H01L21/32135 ,  H01L21/32136 ,  H01L21/823437 ,  H01L21/823821 ,  H01L21/823828 ,  H01L21/823864 ,  H01L21/823878 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7854 ,  H01L21/31133 ,  H01L27/0924

Abstract: A method includes forming a gate stack, which includes a first portion over a portion of a first semiconductor fin, a second portion over a portion of a second semiconductor fin, and a third portion connecting the first portion to the second portion. An anisotropic etching is performed on the third portion of the gate stack to form an opening between the first portion and the second portion. A footing portion of the third portion remains after the anisotropic etching. The method further includes performing an isotropic etching to remove a metal gate portion of the footing portion, and filling the opening with a dielectric material.

公开(公告)号：US20230073400A1

公开(公告)日：2023-03-09

申请号：US17986379

申请日：2022-11-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Ming-Chi Huang ,  Zoe Chen ,  Wei-Chin Lee ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Weng Chang ,  Ching-Hwanq Su

IPC: H01L27/092 ,  H01L21/324 ,  H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L29/08 ,  H01L21/768 ,  H01L21/28 ,  H01L21/8238 ,  H01L21/02 ,  H01L29/10 ,  H01L21/321 ,  H01L21/027

Abstract: In an embodiment, a method includes: forming a gate dielectric layer on an interface layer; forming a doping layer on the gate dielectric layer, the doping layer including a dipole-inducing element; annealing the doping layer to drive the dipole-inducing element through the gate dielectric layer to a first side of the gate dielectric layer adjacent the interface layer; removing the doping layer; forming a sacrificial layer on the gate dielectric layer, a material of the sacrificial layer reacting with residual dipole-inducing elements at a second side of the gate dielectric layer adjacent the sacrificial layer; removing the sacrificial layer; forming a capping layer on the gate dielectric layer; and forming a gate electrode layer on the capping layer.