摘要:
A method of bonding a diamond or cubic boron nitride abrasive compact to a second such compact in which a braze alloy layer is deposited on a layer of a transition metal on the first compact, the second compact being then placed on the braze layer and the whole assembly being heated to effect bonding between the first and second compacts.
摘要:
An aluminum-silicon base brazing alloy contains between 4 and 20 percent by weight of silicon and between 0.0001 and 1.0 percent by weight, preferably between 0.005 and 0.1 percent by weight, of at least one of the elements sodium, potassium and lithium. Optionally, the brazing alloy may further include between 0.01 and 10 percent by weight, preferably between 0.05 and 2 percent by weight, of at least one of the elements bismuth, strontium, barium and antimony as well as between 0.00001 and 1.0 percent by weight, preferably between 0.0002 and 0.1 percent by weight, of beryllium. The remainder of the alloy consists essentially of aluminum and impurities conditioned by production of the brazing alloy. The alloy is used for the fluxless brazing of aluminum-containing articles in substantially non-oxidizing atmospheres. The elements sodium, potassium and lithium make it possible to relax the requirements imposed on the brazing atmosphere from those imposed when using similar brazing alloys which, however, do not contain the last-mentioned elements.
摘要:
An individual chip joining machine is designed primarily to bond a single chip to a multi-chip substrate. The machine includes an X-Y table for moving a substrate to locate a chip site beneath a probe. The probe serves to pick up a chip and either place it on the substrate or remove it therefrom and further serves to heat the chip to join it to the substrate by solder reflow or to melt the solder and allow the chip to be removed. The probe is mounted on a Z direction placement mechanism that also includes means to allow the probe to be backed off a fixed distance from a chip, once the chip has been placed on the substrate preparatory to joining thereto. A second heater heats the substrate to a bias temperature, this heating being controlled through use of a surrogate substrate having a thermocouple attached thereto.
摘要:
A method of fluxless brazing of aluminum parts is disclosed. Gaseous species, such as O.sub.2 and H.sub.2 O, which inhibit wetting are controlled by rapid heating (at least 100.degree. C./min) through a critical temperature range (such as 400.degree.-590.degree. C.) during heat-up to brazing temperatures. The formation of porosity through the oxide film and the collection of a promoter and wetting agent at the interface with the oxide film will thus occur simultaneously precluding disruption of wetting action by gaseous O.sub.2 or H.sub.2 O. Wicking of the wetting agent through the film porosity in the critical temperature range will then take place because of the limited time available for the reaction of gaseous O.sub.2 and H.sub.2 O with the film to form a duplex oxide. Heating may be carried out in a vacuum of 10.sup.-3 Torr or less or in an inert atmosphere with pulsed heating, provided the critical heating rate is observed in said critical temperature range.
摘要:
A method, in the art of brazing metallic parts to one another, including a step of subjecting a brazed assembly to relatively high temperatures over a relatively short period of time in a manner to induce blistering of unbrazed or weakly brazed areas. Blistered material can then be removed, leaving a soundly brazed structure which in use will not fragment and give up loose materials to ambient surroundings.
摘要:
A process of diffusion bonding aluminium alloy parts uses zinc and copper layers, optionally with a tin layer, or magnesium and/or zinc layers as an interlayer material between the parts to be bonded. The interlayer is preferably formed by precoating one or both of the parts.
摘要:
A heat exchanger core includes a communicating set of metallic tubular elements, preferably aluminum, for carrying a primary fluid and a matrix of rounded metallic elements. The matrix elements are metallurgically bonded to one another and to the tubular elements. This arrangement of the matrix creates a multiplicity of communicating interstices which serve as passageways for the secondary fluid. The surface of the rounded elements constitutes the major area exposed to the secondary fluid flow. The rounded elements are metallurgically bonded by preferably a brazing technique. Relatively small particles of low melting temperature alloy, preferably aluminum, are dispersed throughout a stacked arrangement of relatively larger rounded elements, preferably of aluminum of a higher melting temperature. In one brazing method, an assembly of tubes, large rounded elements and smaller particles are brazed in a vacuum brazing oven. At the temperature of the oven, the smaller particles melt but the larger elements do not. Still another material, previously added, also melts and reacts with any oxide film present on the larger elements allowing the welded aluminum to fuse to these elements and to the tubes.
摘要:
The present invention relates to a method for joining a solid copper member to a stranded copper member employing phosphorus-silver-copper alloys as the joining material and in which resistance heating is utilized in forming the joint. More specifically, the invention employs a copper tungsten alloy for the tip portion of an electrode which is in contact with the stranded copper member to enable good joints to be made.
摘要:
This invention relates to an improved magnesium source for the vacuum brazing of aluminum members, the source comprising a magnesium-containing member clad with a magnesium-free aluminum alloy. The cladding effectively prevents the premature vaporization of the magnesium during vacuum brazing operations and also prevents the formation of a complex magnesium-containing oxide film on the magnesium source.