Forming self-aligned gate and source/drain contacts using sacrificial gate cap spacer and resulting devices

    公开(公告)号:US10529826B1

    公开(公告)日:2020-01-07

    申请号:US16101876

    申请日:2018-08-13

    Abstract: A method includes forming an active layer, forming a gate structure above a channel region of the active layer, forming a sidewall spacer adjacent the gate structure, forming a first dielectric layer adjacent the sidewall spacer, recessing the gate structure to define a gate cavity, forming an inner spacer in the gate cavity, forming a cap layer in the gate cavity, recessing the first dielectric layer and the sidewall spacer to expose sidewall surfaces of the cap layer, removing the inner spacer to define a first spacer cavity, forming an upper spacer in the spacer cavity and contacting sidewall surfaces of the cap layer, forming a second dielectric layer above the upper spacer and the cap layer, and forming a first contact structure at least partially embedded in the second dielectric layer and contacting a surface of the upper spacer.

    Gate cut in replacement metal gate process

    公开(公告)号:US10373873B1

    公开(公告)日:2019-08-06

    申请号:US15933708

    申请日:2018-03-23

    Abstract: Gate isolation methods and structures for a FinFET device leverage the definition and formation of a gate cut opening within a sacrificial gate layer prior to patterning the sacrificial gate layer to form a sacrificial gate. The gate cut opening formed in the sacrificial gate layer is filled with a sacrificial isolation layer. After forming source/drain junctions over source/drain regions of a fin, the sacrificial isolation layer is replaced with an isolation layer, and the sacrificial gate is replaced with a functional gate.

    Self-aligned gate cut isolation
    214.
    发明授权

    公开(公告)号:US10366930B1

    公开(公告)日:2019-07-30

    申请号:US16005064

    申请日:2018-06-11

    Abstract: A method includes forming a plurality of fins above a substrate. A first placeholder gate electrode is formed above the plurality of fins. The first placeholder gate electrode includes a placeholder material. A first sacrificial gate cut structure of a sacrificial material different than the placeholder material embedded in the first placeholder gate electrode is formed. A portion of the first placeholder gate electrode positioned above the first sacrificial gate cut structure is removed, exposing the first sacrificial gate cut structure. The first sacrificial gate cut structure is removed to define a gate cut cavity extending vertically through the first placeholder gate electrode. A dielectric material is formed in the gate cut cavity to define a gate cut structure. The first placeholder gate electrode is removed to define a first gate cavity segmented by the gate cut structure. A first replacement gate structure is formed in the first gate cavity.

    Methods of forming a gate contact structure for a transistor

    公开(公告)号:US10297452B2

    公开(公告)日:2019-05-21

    申请号:US15712301

    申请日:2017-09-22

    Abstract: One illustrative method disclosed includes selectively forming sacrificial conductive source/drain cap structures on and in contact with first and second source/drain contact structures positioned on opposite sides of a gate of a transistor and removing and replacing the spaced-apart sacrificial conductive source/drain cap structures with first and second separate, laterally spaced-apart insulating source/drain cap structures that are positioned on the first and second source/drain contact structures. The method also includes forming a gate contact opening that extends through a space between the insulating source/drain cap structures and through the gate cap so as to expose a portion of the gate structure and forming a conductive gate contact structure (CB) that is conductively coupled to the gate structure.

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