公开(公告)号：US5654065A

公开(公告)日：1997-08-05

申请号：US704359

申请日：1996-08-28

Applicant: Shigeo Kishi

Inventor： Shigeo Kishi

IPC: D06N7/00 ,  E04B1/84 ,  E04F15/20 ,  B32B3/02 ,  B32B33/00

CPC classification number: D06N7/0089 ,  D06N7/0065 ,  D06N7/0073 ,  E04B1/8409 ,  E04F15/20 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/06 ,  D06N2201/082 ,  D06N2201/085 ,  D06N2201/087 ,  D06N2203/068 ,  D06N2203/08 ,  D06N2209/025 ,  D06N2209/103 ,  E04B2001/8414 ,  E04B2001/8461 ,  E04B2001/8476 ,  Y10T428/23914 ,  Y10T428/23929 ,  Y10T428/23936 ,  Y10T428/23957 ,  Y10T428/23964 ,  Y10T428/23986

Abstract: A composite elastic layer, which has improved resistance to shear force and functions both as a cushioning material and as a sound proof material, is comprised of a loop pile tufted fabric, which is made from a backing fabric and a plurality of loop piles. An elastomer composition is applied to the pile stratum of the loop pile tufted fabric. The elastomer composition infiltrates into voids between fibers of the loop pile, and forms a solid skin on the fibers of the loop pile. The composite elastic layer reinforces the elastic property of the loop pile, and on the other hand, the fiber of the loop pile also reinforces the tensile strength, especially the resistance to tearing, of the solid skin.

Abstract translation: 具有改进的抗剪切力和作为缓冲材料和隔音材料的功能的复合弹性层包括由背衬织物和多个环形桩制成的环绒簇簇绒织物。 将弹性体组合物施加到环绒簇簇绒织物的绒头层上。 弹性体组合物渗透到环形桩的纤维之间的空隙中，并在环形桩的纤维上形成固体皮肤。 复合弹性层增强了环形桩的弹性，另一方面，环形桩的纤维也增强了固体皮肤的拉伸强度，特别是抗撕裂性。

公开(公告)号：US5540968A

公开(公告)日：1996-07-30

申请号：US312817

申请日：1994-09-27

Applicant: Kenneth B. Higgins

Inventor： Kenneth B. Higgins

IPC: A47G27/02 ,  A47G27/00 ,  A47L23/22 ,  B32B5/24 ,  B32B27/40 ,  C08L75/00 ,  D05C17/02 ,  D06M17/00 ,  D06N3/14 ,  D06N7/00 ,  B32B3/02 ,  D04H1/04 ,  D04H1/58

CPC classification number: D06N3/14 ,  D06N7/0068 ,  D06N7/0073 ,  D06N7/0078 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/066 ,  D06N2203/068 ,  D06N2205/06 ,  D06N2205/20 ,  Y10T156/1084 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: A cushioned carpet tile is provided. The cushioned carpet tile includes a primary carpet fabric having a plurality of pile-forming yarns projecting from one side thereof. A mass of polymer cushioning is dispersed on the side of the primary carpet fabric from which the pile-forming yarns do not extend. A heat-fused nonwoven backing of polyester and polypropylene is disposed on the bottom of the polymer cushioning. The ratio of polyester to polypropylene in the nonwoven backing is between about 0.43 and about 2.3.

Abstract translation: 提供缓冲地毯。 缓冲地毯瓦片包括具有从其一侧突出的多个绒头成形纱线的初级地毯织物。 聚合物缓冲物质分散在初始地毯织物的一侧，其中绒头成形纱线不从该毯子延伸。 聚酯和聚丙烯的热熔非织造背衬设置在聚合物缓冲层的底部。 无纺背衬中聚酯与聚丙烯的比例在约0.43至约2.3之间。

公开(公告)号：US5380574A

公开(公告)日：1995-01-10

申请号：US992035

申请日：1992-12-17

Applicant: Naoyuki Katoh ,  Takashi Fukushima ,  Kenzou Ichihashi

Inventor： Naoyuki Katoh ,  Takashi Fukushima ,  Kenzou Ichihashi

IPC: A47G27/04 ,  B32B5/26 ,  B60N3/04 ,  D05C17/02 ,  D06N7/00 ,  B32B3/02

CPC classification number: D05C17/026 ,  A47G27/0412 ,  B32B5/26 ,  B60N3/048 ,  D06N7/0065 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/045 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/048 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2205/023 ,  D06N2205/06 ,  D06N2205/10 ,  D06N2207/123 ,  D06N2209/106 ,  D06N2211/263 ,  D10B2321/0211 ,  D10B2321/022 ,  Y10T428/23957 ,  Y10T428/23964 ,  Y10T428/23971 ,  Y10T428/23979

Abstract: A mat or rug having a laminate structure is described composed of (A) a reverse side mat layer including (a) a laminated mat composed of (a.sup.1) base fabric and (a.sup.2) nonwoven fabric made of a thermoplastic resin fibrous binder, the base fabric (a.sup.1) and nonwoven fabric (a.sup.2) being united by needling, (b) cut piles made of a thermoplastic resin implanted from one side of the laminated mat (a), and (c) a resin adhesive layer formed by coating a liquid resin adhesive on the nonwoven fabric (a.sup.2) on the side opposite to the cut piles (b) and drying, (B) a thermoplastic resin adhesive layer, and (C) a surface mat layer, wherein the surface mat layer (C) is adhered via the thermoplastic resin adhesive layer (B) to the reverse side mat layer (A) on the side of reverse side mat layer (A) on which the liquid resin adhesive has been coated, wherein the cut piles (b) are implanted under the following conditions:Implanting density: 16 to 400 roots/in.sup.2Implanting pitch--gauge direction: 4 to 20 roots/in stitch direction: 4 to 20 roots/inPile height: 2 to 20 mmPile thickness: 20 to 1000 .mu.mPile fineness: 800 to 6000 denier.

Abstract translation: 一种具有层叠结构的垫子或毯子由（a）背面垫层组成，该背面垫层包括（a）由（a1）基底织物和（a2）由热塑性树脂纤维粘合剂制成的无纺布构成的层压垫， 织物（a1）和无纺布（a2）通过针刺组合，（b）由层压垫（a）的一侧注入的热塑性树脂制成的切割桩，（c）通过涂布液体形成的树脂粘合剂层 树脂粘合剂在与切割桩（b）相对的一侧的无纺布（a2）上干燥，（B）热塑性树脂粘合剂层，（C）表面垫层，其中表面垫层（C） 通过热塑性树脂粘合剂层（B）粘附到其上涂覆有液态树脂粘合剂的反面垫层（A）侧的反面垫层（A），其中切割的桩（b）被植入到 以下条件：植入密度：16〜400根/ in2植入间距方向：4〜20根/ 针迹方向：4〜20根/桩高：2〜20mm桩厚：20〜1000μm堆积细度：800〜6000旦。

公开(公告)号：US5332457A

公开(公告)日：1994-07-26

申请号：US28144

申请日：1993-03-09

Applicant: Naoyuki Katoh ,  Kenzou Ichihashi

Inventor： Naoyuki Katoh ,  Kenzou Ichihashi

IPC: C04B24/26 ,  D06N7/00

CPC classification number: C04B24/26 ,  D06N7/0073 ,  D06N7/0076 ,  C04B2111/00612 ,  C04B2111/50 ,  D06N2201/02 ,  D06N2201/0263 ,  D06N2205/023 ,  D06N2205/10 ,  D06N2207/04 ,  D06N2209/1628 ,  D06N2211/066 ,  Y10T428/23979

Abstract: A process for producing a carpet is disclosed, comprising laminating a backing material composition comprising 100 parts by weight, on a resin solid basis, of an aqueous emulsion of a resin having a glass transition point of not higher than 5.degree. C., from 120 to 400 parts by weight of hydraulic inorganic cement, and up to 600 parts by weight of a non-hydraulic inorganic filler on a carpeting surface base material and heating the laminate to harden and dry the backing material composition. A carpet in which a carpeting surface base material and a backing material (and a carpeting back base material, if used) are firmly and integrally bonded can easily be obtained. The carpet has excellent properties, such as flexibility (softness), dimensional stability (resistance to shrinkage), fit to a floor, and workability, in a good balance. Where a carpeting surface base material previously coated with a coating composition comprising a specific aqueous resin emulsion is used, a higher temperature can be applied in hardening and drying, which leads to increased productivity, and the resulting carpet has excellent pull strength of pile.

Abstract translation: 公开了一种生产地毯的方法，其包括将基于树脂固体的100重量份的背衬材料组合物，其中玻璃化转变点不高于5℃的树脂的水乳液为120℃ 至400重量份的水硬性无机水泥，以及至多600重量份的非水力无机填料在地毯表面基材上，并加热层压板以硬化和干燥背衬材料组合物。 可以容易地获得地毯表面基材和背衬材料（以及如果使用的地毯底基材料）牢固且一体地结合的地毯。 地毯具有良好的平衡性，例如柔软性（柔软性），尺寸稳定性（抗收缩性），适合地板和可加工性等优异性能。 在使用预先涂覆有特定水性树脂乳液的涂料组合物的地毯表面基材时，可以在硬化和干燥中施加较高的温度，这导致生产率的提高，并且所得到的地毯具有优异的绒头拉伸强度。

公开(公告)号：US5256224A

公开(公告)日：1993-10-26

申请号：US816402

申请日：1991-12-31

Applicant: Emile M. Gillyns ,  Didier R. Stochmel ,  Ewald A. Ebers

Inventor： Emile M. Gillyns ,  Didier R. Stochmel ,  Ewald A. Ebers

IPC: D04H1/42 ,  D04H1/46 ,  D04H3/04 ,  D04H3/16 ,  D04H11/08 ,  D06N7/00 ,  D05C15/04

CPC classification number: D04H3/04 ,  D04H1/4291 ,  D04H1/4334 ,  D04H1/435 ,  D04H1/46 ,  D04H11/08 ,  D04H3/16 ,  D06N7/0068 ,  D06N7/0076 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/12 ,  D06N2203/042 ,  D06N2205/023 ,  D06N2209/103 ,  D06N2211/263 ,  D06N2213/03 ,  Y10T428/2395 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993 ,  Y10T428/24074 ,  Y10T428/24091 ,  Y10T428/24628 ,  Y10T442/667 ,  Y10T442/682

Abstract: A nonwoven polyolefin sheet useful as a primary carpet backing in making a moldable, tufted automotive carpet. The polyolefin sheet, preferably polypropylene, is prepared by melt spinning filaments from a plurality of spinnerets and then drawing the spun filaments to a draw ratio of less than 2.0 to maintain high filament elongation as the filaments move from high to low elongation as the draw increases. The drawn filaments are deposited in both the machine and cross-machine directions on a moving collection belt to form a nonwoven sheet having a unit weight of 100 to 150 g/m.sup.2. The resulting sheet is lightly bonded using a steam bonder and then debonded such that sheet thickness increases by between 2.5 and 3.5 times. The tufted sheet has an elongation of at least 40%. The invention sacrifices high sheet strength for tufted sheet elongation in both the machine and cross-machine directions in order to make a moldable, tufted automotive carpet that resists tearing, creasing and grinning while still retaining its shape after demolding.

Abstract translation: 用作制作可成型，簇绒的汽车地毯的初级地毯背衬的非织造聚烯烃片。 聚烯烃片材，优选聚丙烯，通过从多个喷丝头熔融纺丝，然后将纺丝丝拉伸至小于2.0的拉伸比来制备，以便随着拉伸增加，长丝从高延伸到低伸长率时保持高的长丝伸长率 。 拉伸的长丝在移动的收集带上在机器和横向两个方向上沉积以形成单位重量为100至150g / m 2的非织造纸。 使用蒸汽粘合剂将所得的薄片轻轻粘合，然后脱粘，使得薄片厚度增加2.5至3.5倍。 簇绒片材具有至少40％的伸长率。 本发明在机器和机器两个方向上牺牲了簇绒片材伸长率的高片材强度，以便制成可模制的簇绒汽车地毯，其抗撕裂，起皱和咧嘴，同时在脱模之后保持其形状。

公开(公告)号：US5034266A

公开(公告)日：1991-07-23

申请号：US350830

申请日：1989-05-12

Applicant: William S. Kinlaw ,  Alfred F. Baldwin ,  Conrad D. Goad

Inventor： William S. Kinlaw ,  Alfred F. Baldwin ,  Conrad D. Goad

IPC: A47G9/00 ,  A47G9/02 ,  B32B5/20 ,  D06N3/00 ,  D06N7/00

CPC classification number: B32B5/20 ,  A47G9/00 ,  A47G9/007 ,  A47G9/0207 ,  D06N3/0043 ,  D06N3/042 ,  D06N3/047 ,  D06N3/06 ,  D06N3/10 ,  D06N3/14 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2205/04 ,  D06N2209/067 ,  D06N2209/123 ,  D06N2209/128 ,  D06N2209/1671 ,  Y10S428/92 ,  Y10S428/921 ,  Y10T428/249955 ,  Y10T428/249981 ,  Y10T442/3366 ,  Y10T442/469

Abstract: Breathable and durable woven or knit ticking fabrics are prepared by foam-coating the fabric to provide good barrier properties to bacteria and liquids and post-cure treating the coated fabric to provide additional bacteriostatic or repellent properties.

Abstract translation: 通过泡沫涂布织物来制备透气和耐用的编织或针织织物，以对细菌和液体提供良好的阻隔性能，并且后处理处理涂布的织物以提供额外的抑菌或忌讳性质。

公开(公告)号：US4871603A

公开(公告)日：1989-10-03

申请号：US251407

申请日：1988-09-29

Applicant: Thomas J. Malone

Inventor： Thomas J. Malone

IPC: A47G27/02 ,  B32B5/00 ,  B32B5/28 ,  B32B27/12 ,  D06N7/00 ,  D06N7/02

CPC classification number: B32B27/12 ,  D06N7/0073 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/06 ,  D06N2201/082 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2203/065 ,  D06N2209/1628 ,  D06N2211/066 ,  Y10T428/23979 ,  Y10T428/249943 ,  Y10T442/667

Abstract: A tufted or bonded carpet tile which has an integral backing material of nonwoven synthetic fibers intermingled and/or needled together to provide comfort to persons walking on same and to reduce the noise level in areas where it is installed.

公开(公告)号：US4871597A

公开(公告)日：1989-10-03

申请号：US153065

申请日：1988-02-08

Applicant: Michael A. Hobson

Inventor： Michael A. Hobson

IPC: A45C11/20 ,  A45F3/16 ,  B32B27/12 ,  B65D81/38 ,  D06N7/00

CPC classification number: B65D81/3897 ,  B32B27/12 ,  B65D81/3886 ,  D06N7/0094 ,  A45F3/005 ,  D06N2201/02 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/068 ,  D06N2205/04 ,  D06N2209/065 ,  Y10S220/903 ,  Y10S428/92 ,  Y10T428/1362 ,  Y10T428/1366 ,  Y10T428/1376 ,  Y10T428/1379 ,  Y10T442/15 ,  Y10T442/152 ,  Y10T442/469 ,  Y10T442/475

Abstract: A light-weight multi-layer insulating enclosure comprised of four different layers of materials to provide maximum insulation for containers ranging from relatively rigid to relatively flexible construction. The improved insulating qualities of the present invention are achieved through the use of an inner-most fabric liner layer, a second inner-most insulating layer which includes a polymeric foam, a third inner-most metalized polymer film reflective layer, and an outer-most fabric mesh layer. The enclosure is light-weight, collapsible and removable.

Abstract translation: 一种重量轻的多层绝缘外壳，由四层不同的材料构成，为相对刚性到相对柔性结构的容器提供最大的绝缘。 通过使用最里面的织物衬里层，包括聚合物泡沫的第二最内层绝缘层，第三最内层的金属化聚合物膜反射层和外层绝缘层来实现本发明的改进的绝缘性质， 大多数织物网格层。 外壳重量轻，可折叠和可拆卸。

公开(公告)号：US4836871A

公开(公告)日：1989-06-06

申请号：US127038

申请日：1987-11-27

Applicant: Naoyuki Kato

Inventor： Naoyuki Kato

IPC: B29C44/12 ,  D06M17/06 ,  D06N7/00

CPC classification number: B29C44/1228 ,  D06M17/06 ,  D06N7/0071 ,  D06N2201/02 ,  D06N2201/0245 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2201/06 ,  D06N2201/082 ,  D06N2203/041 ,  D06N2203/047 ,  D06N2205/023 ,  D06N2205/04 ,  D06N2205/10 ,  D06N2205/20 ,  D06N2209/065 ,  D06N2209/103 ,  D06N2209/1621 ,  D06N2211/12 ,  Y10T428/23979 ,  Y10T428/249972

Abstract: A manufacturing method for a laminated sheet comprises:coating a backing coating material on a base fabric (A) which is made of a material having a thermal deformation temperature of at least 150.degree. C., the backing coating material comprising(a) a resin aqueous emulsion and(b) 150-170 parts by weight of expandable styrene resin particles per 100 parts by weight of solids of the resin aqueous emulsion (a);stacking a base fabric (B) which is made of a material having a thermal deformation temperature of at least 150.degree. C. on the layer of backing coating material to form a laminate;compressing the laminate from at least one side so as to impregnate base fabric (B) with a portion of the coating material; andexpanding the expandable styrene resin particles and drying the resin aqueous emulsion by heating to a temperature which is higher than the softening point of the resin of the expandable styrene resin particles and which is lower than the thermal deformation temperature of base fabrics (A) and (B), thereby expanding the expandable styrene resin particles and forming a foam layer between base fabrics (A) and (B).

Abstract translation: 层压片的制造方法包括：在由热变形温度为至少150℃的材料制成的基底织物（A）上涂覆背衬涂料，所述背衬涂料包含（a）树脂 水性乳液和（b）每100重量份树脂水性乳液（a）的固体量为150-170重量份的可发性苯乙烯树脂颗粒; 将由具有至少150℃的热变形温度的材料制成的基底织物（B）堆叠在背衬涂层材料层上以形成层压体; 从至少一侧压缩层压体，以便用一部分涂层材料浸渍基底织物（B）; 通过加热到高于可发性苯乙烯树脂颗粒的树脂的软化点并低于基底织物（A）和（B）的热变形温度的温度，使可膨胀苯乙烯树脂颗粒膨胀并干燥， （B），从而膨胀可发性苯乙烯树脂颗粒并在基底织物（A）和（B）之间形成泡沫层。

公开(公告)号：US4808459A

公开(公告)日：1989-02-28

申请号：US97604

申请日：1987-09-16

Applicant: Vernon C. Smith ,  Ruth C. Roberts

Inventor： Vernon C. Smith ,  Ruth C. Roberts

IPC: D06N3/06 ,  D06N7/00 ,  B32B27/30

CPC classification number: D06N3/065 ,  D06N7/0073 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/045 ,  D06N2203/041 ,  D06N2203/042 ,  D06N2203/048 ,  D06N2203/068 ,  D06N2205/04 ,  D06N2209/067 ,  D06N2209/1628 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: A pile carpet having a primary backing with pile yarns extending from the primary backing is provided with a tuft-lock coating comprising a copolymer of vinylidene chloride with at least one acrylic monomer, and having a glass transition temperature of 0.degree. C. or less. The coating imparts excellent tuft-lock properties to the carpet and also serves as a thermoplastic adhesive layer for laminating the carpet to a secondary backing.

Abstract translation: 具有从主衬里延伸的绒头纱线的主衬里的绒头地毯设置有包含偏二氯乙烯与至少一种丙烯酸类单体的共聚物并具有0℃或更低的玻璃化转变温度的簇绒涂层。 该涂层赋予地毯优良的簇绒锁定性能，还用作将地毯层压到第二衬里的热塑性粘合剂层。