Abstract:
A microreplicated achromatic lens is disclosed. The article includes a web including first and second opposed surfaces. The first surface includes a first microreplicated structure having a plurality of first features. The second surface includes a second microreplicated structure having a plurality of second features. Opposing first and second features are registered to within 10 micrometers. Corresponding opposed first and second features cooperate to form an achromatic microlens element.
Abstract:
Injection molding, parts onto a carrier web (34) located between mold halves (18,20). Flow of polymer melt into the mold is assisted by application of ultrasonic energy to the mold cavity. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Molding apparatus comprises a moving mold face (20), that can move toward and away from a first mold member (18) (which can be stationary) in which the mold cavity is located, a means (24,25,26,30,32) for moving and/or indexing carrier web between the first mold member and the moving mold face, means (16) to inject polymer melt into the mold cavity, and an ultrasonic system (42) providing ultrasonic energy to the mold cavity. The carrier web can transport molded parts to subsequent process steps, such as coating, drying, inspection, curing, assembly or packaging.
Abstract:
An apparatus and method for fabricating electronic devices on a polymeric substrate provide for positionally constraining a polymer substrate on a platen, and heating the constrained polymer substrate to at least a glass transition temperature of the polymer substrate. A heat processable ink is applied to the constrained polymer substrate to form at least a portion of a layer of an electronic device thereon.
Abstract:
A method of controlling a moving web in relation to a selected transverse position comprising positioning a first positioning guide proximate a second positioning guide wherein the second positioning guide has a mechanism for positioning the web having minimal backlash. The web is passed through the first positioning guide and the second positioning guide. A sensor detects the transverse position of the moving web at the second positioning guide. The sensor transmits the transverse location of the web at the second positioning guide to a controller. The controller manipulates a zero-backlash actuator wherein the zero-backlash actuator is coupled to the second positioning guide such that the transverse position of the web is controllable to within a preselected dimension of the selected transverse position.
Abstract:
A microreplicated article is disclosed. The article includes a web including first and second opposed surfaces. The first surface includes a first microreplicated structure having a plurality of first features. The second surface includes a second microreplicated structure having a plurality of second features. Corresponding opposed features cooperate to form a lens features.
Abstract:
In general, techniques are described for the creation and execution of accurate models for the manufacture of complex, multi-layered materials. The techniques may be used to calculate variations of a process parameter within the material during the manufacturing process. A method comprises receiving segment data that partitions a manufacturing process into a set of segments having at least one layer of a material. For example, the segment data may partition the manufacturing processes along a path traversed by the material within the manufacturing process. The method further comprises receiving curvature data for the layers, and calculating values for a process parameter through the layers of the segments as a function of the curvature data. The method may comprise invoking a one-dimensional model, such as a one-dimensional finite difference model, to calculate the values for the defined segments and layers.
Abstract:
A product stacking apparatus and method employs one or more stations, each including a stationary stacking platform or a conveyor upon which spaced-apart pucks are coupled for travel thereon. A product delivery apparatus drives one or more movable webs to which segmented product sheets are removably affixed. The product delivery apparatus includes one or more rotatable lamination interfaces associated with each of the stations for transferring product sheets from the webs to the pucks on a repetitive basis to produce a stack of product sheets on the respective pucks. Each of the segmented product sheets may define all or a portion of an electrochemical cell, all or a portion of a pad including layers of film or sheet material, wherein a portion of each of the layers is provided with a bonding feature, or all or a portion of a pack comprising layers of medical dressing. A puck need not be in motion during the transfer of the product sheet from the lamination roll to the puck. The puck may or may not be attached to a conveyor, but the conveyor need not be in motion during the lamination or stack building process. In this case, a roller is moved across the puck and simultaneously rotated so a point on the surface of the roller interfaces with the puck at the same location on each pass.
Abstract:
A web-handling machine frame, at least partially built from reconfigurable interconnected blocks having precision alignment points. From such blocks, modular equipment web-handling lines for web-handling operations can be constructed ad hoc with their shaft mounted web-contacting devices in tram without the need for separate alignment procedures.
Abstract:
A keypad having a virtual floating image that appears to a user to be in a plane other than the apparent plane of the keypad surface. More particularly, the indicia on the keypad appear to float above or below the surface of the device. The keypad can be, for example, the keypad on a cell phone. For such an application there would be more than one array of indicia present on the keypad. For example, there might be ten arrays of indicia, which provide the numerals from 0 to 9 and two more arrays to provide virtual images of the * and # keys. In some embodiments, the keypad is integrated with an illumination source that light up the indicia. The present disclosure also provides a method of manufacturing a key pad with a virtual floating image.
Abstract:
An apparatus for casting a patterned surface on both sides of an opaque web. The apparatus includes a first patterned roll, a second pattered roll, and a means for rotating the first and second patterned rolls such that their patterns are transferred to opposite sides of the opaque web while it is in continuous motion. During this process, their patterns are maintained in continuous registration to within at least 100 micrometers.