公开(公告)号：US20220359286A1

公开(公告)日：2022-11-10

申请号：US17814981

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Su-Hao Liu ,  Kuo-Ju Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/768 ,  H01L23/532 ,  H01L29/08 ,  H01L29/417 ,  H01L29/45 ,  H01L21/285 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/3215 ,  H01L29/66 ,  H01L23/535 ,  H01L29/78

Abstract: A method includes forming a metallic feature, forming an etch stop layer over the metallic feature, implanting the metallic feature with a dopant, forming a dielectric layer over the etch stop layer, performing a first etching process to etch the dielectric layer and the etch stop layer to form a first opening, performing a second etching process to etch the metallic feature and to form a second opening in the metallic feature, wherein the second opening is joined with the first opening, and filling the first opening and the second opening with a metallic material to form a contact plug.

公开(公告)号：US20220059405A1

公开(公告)日：2022-02-24

申请号：US17001247

申请日：2020-08-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Su-Hao Liu ,  Kuo-Ju Chen ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/768 ,  H01L29/78 ,  H01L29/08 ,  H01L29/417 ,  H01L29/45 ,  H01L21/285 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/3215 ,  H01L29/66 ,  H01L23/535 ,  H01L23/532

Abstract: A method includes forming a metallic feature, forming an etch stop layer over the metallic feature, implanting the metallic feature with a dopant, forming a dielectric layer over the etch stop layer, performing a first etching process to etch the dielectric layer and the etch stop layer to form a first opening, performing a second etching process to etch the metallic feature and to form a second opening in the metallic feature, wherein the second opening is joined with the first opening, and filling the first opening and the second opening with a metallic material to form a contact plug.

公开(公告)号：US20210098365A1

公开(公告)日：2021-04-01

申请号：US16805834

申请日：2020-03-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pei-Yu Chou ,  Jr-Hung Li ,  Liang-Yin Chen ,  Su-Hao Liu ,  Tze-Liang Lee ,  Meng-Han Chou ,  Kuo-Ju Chen ,  Huicheng Chang ,  Tsai-Jung Ho ,  Tzu-Yang Ho

IPC: H01L23/522 ,  H01L29/08 ,  H01L23/532 ,  H01L29/66 ,  H01L21/768 ,  H01L29/78 ,  H01L21/02 ,  H01L21/3105

Abstract: A semiconductor device and a method of forming the same are provided. The semiconductor device includes a substrate, a gate structure, a dielectric structure and a contact structure. The substrate has source/drain (S/D) regions. The gate structure is on the substrate and between the S/D regions. The dielectric structure covers the gate structure. The contact structure penetrates through the dielectric structure to connect to the S/D region. A lower portion of a sidewall of the contact structure is spaced apart from the dielectric structure by an air gap therebetween, while an upper portion of the sidewall of the contact structure is in contact with the dielectric structure.

公开(公告)号：US10566242B2

公开(公告)日：2020-02-18

申请号：US15376719

申请日：2016-12-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Ling Chan ,  Tsan-Chun Wang ,  Liang-Yin Chen ,  Huicheng Chang

IPC: H01L21/8234 ,  H01L21/223 ,  H01L29/66

Abstract: A plasma doping process provides conformal doping profiles for lightly doped source/drain regions in fins, and reduces the plasma doping induced fin height loss. The plasma doping process overcomes the limitations caused by traditional plasma doping processes in fin structures that feature aggressive aspect ratios and tights pitches. Semiconductor devices with conformal lightly doped S/D regions and reduced fin height loss demonstrate reduced parallel resistance (Rp) and improved transistor performance.

公开(公告)号：US10522656B2

公开(公告)日：2019-12-31

申请号：US15907427

申请日：2018-02-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Ling Chan ,  Derek Chen ,  Liang-Yin Chen ,  Chien-I Kuo

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/08 ,  H01L29/167 ,  H01L21/02 ,  H01L21/225 ,  H01L21/324

Abstract: A method of forming source/drain features in a FinFET device includes providing a fin formed over a substrate and a gate structure formed over a fin, forming a recess in the fin adjacent to the gate structure, forming a first epitaxial layer in the recess, forming a second epitaxial layer over the first epitaxial layer, and forming a third epitaxial layer over the second epitaxial layer. The second epitaxial layer may be doped with a first element, while one or both of the first and the third epitaxial layer includes a second element different from the first element. One or both of the first and the third epitaxial layer may be formed by a plasma deposition process.

公开(公告)号：US12300496B2

公开(公告)日：2025-05-13

申请号：US18359735

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Meng-Han Chou ,  Kuan-Yu Yeh ,  Wei-Yip Loh ,  Hung-Hsu Chen ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/285 ,  H01L21/02 ,  H01L21/311 ,  H01L21/3115 ,  H01L21/768 ,  H10D64/62

Abstract: The present disclosure provides a method to enlarge the process window for forming a source/drain contact. The method may include receiving a workpiece that includes a source/drain feature exposed in a source/drain opening defined between two gate structures, conformally depositing a dielectric layer over sidewalls of the source/drain opening and a top surface of the source/drain feature, anisotropically etching the dielectric layer to expose the source/drain feature, performing an implantation process to the dielectric layer, and after the performing of the implantation process, performing a pre-clean process to the workpiece. The implantation process includes a non-zero tilt angle.

公开(公告)号：US20240371688A1

公开(公告)日：2024-11-07

申请号：US18775995

申请日：2024-07-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.

公开(公告)号：US20240321751A1

公开(公告)日：2024-09-26

申请号：US18654111

申请日：2024-05-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Ju Chen ,  Chun-Hsien Huang ,  Su-Hao Liu ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L23/532 ,  H01L21/3215 ,  H01L21/768 ,  H01L23/522

CPC classification number: H01L23/53242 ,  H01L21/3215 ,  H01L21/76883 ,  H01L23/5226

Abstract: A semiconductor device includes a first dielectric layer disposed over a substrate and a conductive feature, a doped dielectric layer disposed over the first dielectric layer, a first metal portion disposed in the first dielectric layer and in contact with the conductive feature, and a doped metal portion disposed over the first metal portion. The first metal portion and the doped metal portion include a same noble metal material. The doped dielectric layer and the doped metal portion include same dopants. The dopants are bonded to the noble metal material.

公开(公告)号：US11978677B2

公开(公告)日：2024-05-07

申请号：US17459164

申请日：2021-08-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Cheng Chen ,  Chih-Kai Yang ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo

IPC: H01L21/66 ,  H01J37/20 ,  H01J37/22 ,  H01J37/304 ,  H01J37/317 ,  H01L21/265 ,  H01L23/544

CPC classification number: H01L22/20 ,  H01J37/20 ,  H01J37/22 ,  H01J37/3045 ,  H01J37/3171 ,  H01L21/265 ,  H01L23/544 ,  H01J2237/20214 ,  H01J2237/30438 ,  H01L2223/54426

Abstract: In an embodiment, a method includes: placing a wafer on an implanter platen, the wafer including alignment marks; measuring a position of the wafer by measuring positions of the alignment marks with one or more cameras; determining an angular displacement between the position of the wafer and a reference position of the wafer; and rotating the implanter platen by the angular displacement.

公开(公告)号：US20240088225A1

公开(公告)日：2024-03-14

申请号：US18508788

申请日：2023-11-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Su-Hao Liu ,  Wen-Yen Chen ,  Li-Heng Chen ,  Li-Ting Wang ,  Liang-Yin Chen ,  Huicheng Chang ,  Yee-Chia Yeo ,  Ying-Lang Wang

IPC: H01L29/08 ,  H01L21/02 ,  H01L21/265 ,  H01L21/285 ,  H01L21/324 ,  H01L21/768 ,  H01L21/8234 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/161 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0847 ,  H01L21/02532 ,  H01L21/26506 ,  H01L21/28518 ,  H01L21/324 ,  H01L21/76814 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823828 ,  H01L27/0924 ,  H01L29/161 ,  H01L29/66507 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7845 ,  H01L29/7848 ,  H01L29/785 ,  H01L29/7851 ,  H01L2029/7858

Abstract: A method includes forming a gate stack on a first portion of a semiconductor substrate, removing a second portion of the semiconductor substrate on a side of the gate stack to form a recess, growing a semiconductor region starting from the recess, implanting the semiconductor region with an impurity, and performing a melt anneal on the semiconductor region. At least a portion of the semiconductor region is molten during the melt anneal.