公开(公告)号：US06936201B2

公开(公告)日：2005-08-30

申请号：US09948294

申请日：2001-09-07

Applicant: Peter Desai ,  Hao A. Chen ,  Nicholas Zerebecki

Inventor： Peter Desai ,  Hao A. Chen ,  Nicholas Zerebecki

IPC: B29B17/00 ,  B29B17/02 ,  D06N3/06 ,  D06N7/00 ,  B29C67/04 ,  B29C67/24

CPC classification number: B29B17/0042 ,  B29B17/0026 ,  B29B17/02 ,  B29C43/30 ,  B29C2043/483 ,  B29K2023/12 ,  B29K2027/06 ,  B29K2077/00 ,  B29K2105/06 ,  B29K2105/26 ,  B29L2031/7322 ,  D06N3/06 ,  D06N7/0076 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2203/045 ,  D06N2203/048 ,  D06N2205/10 ,  D06N2205/106 ,  D06N2205/18 ,  D06N2205/20 ,  D06N2207/02 ,  Y02P70/649 ,  Y02P70/651 ,  Y02W30/62 ,  Y02W30/622 ,  Y10T428/23921 ,  Y10T428/2395 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/24802 ,  Y10T428/24994 ,  Y10T428/249994 ,  Y10T428/25 ,  Y10T428/254 ,  Y10T428/31551

Abstract: A backing or an intermediate layer for a surface covering is described which comprises a fused recycled material, wherein the material comprises a thermoplastic material, for instance, a vinyl material from a vinyl backed carpet or vinyl backed carpet manufacturing waste or both. Surface coverings containing the backing or intermediate layer of the present invention are also described as well as methods of making the backing or intermediate layer and methods of making the surface coverings containing the backing or intermediate layer of the present invention.

Abstract translation: 描述了用于表面覆盖物的背衬或中间层，其包括熔融再循环材料，其中所述材料包括热塑性材料，例如来自乙烯基背衬地毯的乙烯基材料或制造废物的乙烯基背衬地毯或两者。 还描述了包含本发明的背衬或中间层的表面覆盖物以及制备背衬或中间层的方法以及制备包含本发明的背衬或中间层的表面覆盖物的方法。

公开(公告)号：US06905751B2

公开(公告)日：2005-06-14

申请号：US10348347

申请日：2003-01-22

Applicant: Alejandro Jauregui

Inventor： Alejandro Jauregui

IPC: A47G27/04 ,  B32B5/26 ,  D06N7/00 ,  B32B33/00 ,  B32B3/14 ,  E04F15/00

CPC classification number: A47G27/0475 ,  B32B5/26 ,  D06N7/0068 ,  D06N7/0076 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2201/12 ,  D06N2203/042 ,  D06N2203/048 ,  D06N2203/065 ,  D06N2205/06 ,  D06N2209/0807 ,  D06N2209/1628 ,  Y10T428/164 ,  Y10T428/22 ,  Y10T428/23929 ,  Y10T428/23936 ,  Y10T428/23957 ,  Y10T428/23971 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: A covering for a floor, wall or ceiling surface includes tiles each having first and second discrete tile sections. The first section includes a primary backing exposed on one side of the tile forming a first discrete exposed surface portion and a plurality of yarns tufted into the primary backing with cut or loop yarns on the back side of the primary backing leaving backstitches forming a second discrete exposed surface portion of the first section. The primary backing and backstitches form the first and second surface portions, respectively, of the first section with aesthetic characteristics different from one another. The second section of the tile is formed of one of a woven fabric, a non-woven fabric and a tufted pile and which second section forms the remaining portion of the exposed surface of the tile.

Abstract translation: 用于地板，墙壁或天花板表面的覆盖物包括各自具有第一和第二离散瓷砖部分的瓷砖。 第一部分包括暴露在瓷砖的一侧上的主要背衬，其形成第一离散的暴露表面部分，以及在主衬里的背侧上以切割或环形纱线簇绒入主衬里的多根纱线，留下形成第二离散体 第一部分的暴露表面部分。 主要背衬和背衬分别形成第一部分的第一和第二表面部分，其美学特征彼此不同。 瓷砖的第二部分由机织织物，无纺织物和簇绒绒之一形成，并且第二部分形成瓷砖的暴露表面的剩余部分。

公开(公告)号：US20050053759A1

公开(公告)日：2005-03-10

申请号：US10911855

申请日：2004-08-05

Applicant: Moshe Rock ,  Douglas Lumb ,  Charles Haryslak ,  Gadalia Vainer

Inventor： Moshe Rock ,  Douglas Lumb ,  Charles Haryslak ,  Gadalia Vainer

IPC: A41D31/00 ,  D04B1/02 ,  D04B21/02 ,  D06M17/10 ,  D06M23/04 ,  D06M23/16 ,  D06M23/18 ,  B32B27/04 ,  B32B3/02 ,  D04B9/00 ,  B32B27/12 ,  D04H11/00

CPC classification number: D06M17/10 ,  A41D31/00 ,  A41D31/102 ,  A41D31/14 ,  A41D2500/10 ,  A41D2500/20 ,  D04B1/02 ,  D04B21/02 ,  D06M23/04 ,  D06M23/16 ,  D06M23/18 ,  D06N7/0092 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/041 ,  D06N2203/066 ,  D06N2203/068 ,  D06N2205/023 ,  D06N2209/121 ,  D06N2209/123 ,  D06N2209/128 ,  D06N2211/10 ,  Y10T428/2395 ,  Y10T428/23986 ,  Y10T428/24802 ,  Y10T428/2481 ,  Y10T428/24818 ,  Y10T442/30 ,  Y10T442/3976 ,  Y10T442/40

Abstract: A fabric article of knitted or woven construction with multi-filament, interlaced yarns has a pile or raised or fleece region on its inner surface and a discontinuous coating of binder material on its outer surface. The binder material provides improved durability against pilling and fraying without substantial adverse effect on characteristics of the base fabric. A method of forming the fabric article is also described.

Abstract translation: 具有多丝，交织纱线的针织或编织结构的织物制品在其内表面上具有绒头或凸起或绒毛区域，并且在其外表面上具有粘结剂材料的不连续涂层。 粘合剂材料提供改善的起球和磨损耐久性，而对基底织物的特性没有实质的不利影响。 还描述了形成织物制品的方法。

公开(公告)号：US20050037174A1

公开(公告)日：2005-02-17

申请号：US10950229

申请日：2004-09-24

Applicant: Amy Streeton ,  William Burke

Inventor： Amy Streeton ,  William Burke

IPC: A47L23/26 ,  B29D11/00 ,  B29D99/00 ,  B32B25/10 ,  B32B37/20 ,  B32B37/22 ,  D06N7/00 ,  B32B3/14

CPC classification number: B29D11/00278 ,  A47L23/266 ,  B29D99/0057 ,  B29L2031/3017 ,  B32B25/10 ,  B32B37/203 ,  B32B37/223 ,  B32B2038/0076 ,  B32B2305/77 ,  B32B2319/00 ,  B32B2471/04 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/042 ,  D06N2203/02 ,  D06N2203/047 ,  D06N2205/20 ,  D06N2211/066 ,  Y10T428/23986

Abstract: The present disclosure relates to a continuous process for making floor mats having a textile upper surface and a rubber or rubber-like backing. In the one embodiment of the present process, a continuous roll of unvulcanized rubber is joined to a continuous roll of textile material during vulcanization. In an alternate embodiment, textile panels are positioned onto a continuous roll of unvulcanized rubber, later being joined during vulcanization. After vulcanization of either a textile roll or textile panels to a rubber backing, the resultant mat composite is cut into individual mat units.

Abstract translation: 本公开涉及一种用于制造具有织物上表面和橡胶或橡胶状背衬的地垫的连续方法。 在本方法的一个实施方案中，在硫化期间将连续的未硫化橡胶卷连接到纺织材料的连续卷。 在替代实施例中，织物板被定位在连续的未硫化橡胶卷上，随后在硫化期间接合。 将纺织卷或织物板硫化成橡胶背衬后，将所得的垫复合材料切成单独的垫单元。

公开(公告)号：US20040248489A1

公开(公告)日：2004-12-09

申请号：US10453788

申请日：2003-06-04

Inventor： Robert D. Hutchison ,  Todd M. Shail

IPC: B32B027/30 ,  B32B027/12

CPC classification number: B32B17/10027 ,  B32B5/024 ,  B32B17/04 ,  B32B27/30 ,  B32B27/304 ,  B32B2250/40 ,  B32B2255/02 ,  B32B2255/26 ,  B32B2262/0276 ,  B32B2262/101 ,  B32B2307/7265 ,  B32B2471/00 ,  D06N7/0071 ,  D06N7/0081 ,  D06N2201/02 ,  D06N2201/0236 ,  D06N2201/042 ,  D06N2203/045 ,  D06N2203/048 ,  Y10T442/3049 ,  Y10T442/3707 ,  Y10T442/3854 ,  Y10T442/387 ,  Y10T442/623 ,  Y10T442/674 ,  Y10T442/676

Abstract: The floor covering includes multiple layers including a non-woven base layer, a VAE precoat applied to the non-woven woven base layer and overlaid by a first PVC layer. A fiberglass mat is applied over the first PVC layer and a second PVC layer is applied over the mat. A woven PVC layer is laminated by heat and pressure to the underlying second PVC layer. The woven PVC layer comprises monofilament or multifilament cores, preferably but not limited to, polyester filaments overlaid by a PVC coating.

Abstract translation: 地板覆盖物包括多层，包括无纺基底层，涂覆在无纺编织基层上并覆盖有第一PVC层的VAE预涂层。 将玻璃纤维垫施加在第一PVC层上，并将第二PVC层施加在垫上。 将编织的PVC层通过热和压力层压到下面的第二PVC层。 编织的PVC层包括单丝或复丝芯，优选但不限于由PVC涂层覆盖的聚酯长丝。

公开(公告)号：US20040198120A1

公开(公告)日：2004-10-07

申请号：US10817049

申请日：2004-04-02

Inventor： Graham Scott ,  David D. Oakey ,  John Bradford

IPC: B32B027/04 ,  B32B003/02 ,  D04H011/00 ,  B32B027/12

CPC classification number: B32B5/245 ,  B32B5/24 ,  B32B5/26 ,  B32B11/10 ,  B32B27/36 ,  B32B2255/26 ,  B32B2262/0276 ,  B32B2266/0278 ,  B32B2307/734 ,  B32B2471/00 ,  D06N7/0073 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/082 ,  D06N2203/042 ,  D06N2203/068 ,  D06N2203/08 ,  D06N2205/045 ,  D06N2209/067 ,  D06N2209/1671 ,  Y10T442/2525 ,  Y10T442/273 ,  Y10T442/3325 ,  Y10T442/3707 ,  Y10T442/3724 ,  Y10T442/3854

Abstract: Flooring that utilizes sophisticated, self-stabilizing, woven face fabric using relatively heavy nullcarpet weightnull nylon, polyester, PTT or other yarns on modern Jacquard computer controlled looms to produce flat-weave fabrics that are bonded to engineered backing structures. Urethane modified bitumen may be used as a backing layer, and an optional latex precoat may be used on the fabric layer, together with an optional antimicrobial in the precoat.

Abstract translation: 地板采用复杂的，自稳定的编织面料，使用相对较重的“地毯重量”尼龙，聚酯，PTT或其他纱线在现代提花计算机控制的织机上，以生产结合到工程背衬结构的平织织物。 聚氨酯改性沥青可用作背衬层，并且可选的胶乳预涂层可与预涂层中任选的抗微生物剂一起用于织物层。

公开(公告)号：US06794009B1

公开(公告)日：2004-09-21

申请号：US09639307

申请日：2000-08-16

Applicant: Edouard A. Brodeur, Jr. ,  Joseph W. Wilson

Inventor： Edouard A. Brodeur, Jr. ,  Joseph W. Wilson

IPC: B32B3300

CPC classification number: B32B5/12 ,  A47G27/0475 ,  B32B5/18 ,  B32B37/0015 ,  B32B37/12 ,  B32B2305/022 ,  B32B2305/08 ,  B32B2471/02 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/045 ,  D06N2201/082 ,  D06N2203/048 ,  D06N2205/06 ,  D06N2205/20 ,  Y10T428/23979 ,  Y10T428/23993

Abstract: A carpet in tile or roll form is produced using an open mesh reinforced foam layer with foam nodules. The carpet is produced having a primary backing through which carpet fiber bundles are tufted and a precoat layer which locks the tufts in place to prevent easy extraction of the fibers so that a tufted face and a relatively smooth back face are provided. The foam layer with foam nodules is brought into intimate contact with the relatively smooth back face, and is substantially permanently adhered to it producing a carpet tile or roll that is substantially prevented from curling or doming (or they are significantly reduced) and may be installed without adhesive if desired. Adhering may be practiced by using a non-fused adhesive formulation which is subsequently fused at a low temperature (about 310° F. or less), or by forcing the foam layer with foam nodules into contact with the carpet back while the hot melt backing is still in a fluid form, or by use of a thermoplastic layer between the carpet and foam sheet.

公开(公告)号：US20040077242A1

公开(公告)日：2004-04-22

申请号：US10272197

申请日：2002-10-16

Inventor： Bruce W. Layman

IPC: D03D015/00 ,  D03D025/00 ,  D03D015/08 ,  D03D017/00 ,  B32B005/08 ,  B32B017/02 ,  B32B027/02 ,  B32B005/26 ,  B32B003/02 ,  D04H011/00 ,  D05C017/00 ,  D03D027/00 ,  B32B033/00 ,  B32B027/38 ,  B32B017/10

CPC classification number: D03D15/00 ,  B32B5/26 ,  D06N7/0068 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2201/082 ,  D06N2209/1628 ,  D10B2505/202 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993 ,  Y10T428/31515 ,  Y10T428/31525 ,  Y10T442/3008 ,  Y10T442/322 ,  Y10T442/3252 ,  Y10T442/3293 ,  Y10T442/3309 ,  Y10T442/3317 ,  Y10T442/3358

Abstract: The present invention provides a composite backing suitable for use in the manufacturing of carpeting, particularly tufted synthetic turf carpeting, or any other fabric product where dimensional stability in the presence of thermal or moisture gradients is desirable. The composite backing comprises reinforcement strands integrated into a woven backing fabric. The reinforcement strands may be laid in an open network structure needlepunched into a woven backing or may also be integrated into the woven backing by directly weaving the reinforcement strands into the woven backing as it is being fabricated. A synthetic turf product may be constructed by tufting the composite backing.

Abstract translation: 本发明提供了适用于地毯，特别是簇绒合成草皮地毯的制造的复合背衬，或者其中需要存在热或湿度梯度的尺寸稳定性的任何其它织物产品。 复合背衬包括集成到编织背衬织物中的增强线。 加强股线可以被放置在打开的网状结构中，被刺入编织背衬中，或者也可以通过在增强股线被制造时将增强股线直接编织到编织背衬中而被整合到编织背衬中。 可以通过簇绒复合背衬来构造合成草皮产品。

公开(公告)号：US20040062903A1

公开(公告)日：2004-04-01

申请号：US10256049

申请日：2002-09-26

Inventor： Paul D. Evans JR. ,  Wallace J. Hammel ,  Brian S. Randall

IPC: B32B033/00 ,  B32B005/18 ,  B32B005/24

CPC classification number: B32B5/245 ,  B29B17/0042 ,  B29B17/0412 ,  B29C44/1209 ,  B29L2031/7322 ,  B32B5/24 ,  B32B2038/0084 ,  B32B2262/0253 ,  B32B2262/0276 ,  B32B2266/0257 ,  B32B2266/08 ,  B32B2305/022 ,  B32B2305/08 ,  B32B2305/70 ,  B32B2471/00 ,  B32B2471/02 ,  D06N7/0081 ,  D06N7/0086 ,  D06N2201/02 ,  D06N2201/082 ,  D06N2203/041 ,  D06N2203/042 ,  D06N2203/045 ,  D06N2203/065 ,  D06N2205/18 ,  D06N2209/1628 ,  D06N2211/066 ,  Y02P70/649 ,  Y02W30/62 ,  Y02W30/625 ,  Y10T428/23979 ,  Y10T442/15 ,  Y10T442/3325

Abstract: A reinforced foam backing for a floor covering is presented. The reinforced foam backing comprises a foam layer comprising at least one thermoplastic polymeric material. The foam layer has a plurality of voids substantially uniformly distributed therein. The reinforced foam backing further comprises a reinforcing material adhered to the foam sheet.

Abstract translation: 提出了一种用于地板覆盖物的增强泡沫背衬。 增强泡沫背衬包括包含至少一种热塑性聚合材料的泡沫层。 泡沫层具有基本上均匀分布在其中的多个空隙。 增强泡沫衬垫还包括粘附到泡沫片上的增强材料。

公开(公告)号：US20040001934A1

公开(公告)日：2004-01-01

申请号：US10183357

申请日：2002-06-28

Applicant: Lear Corporation

Inventor： Dennis C. Young

IPC: B32B033/00 ,  B32B003/02

CPC classification number: D06N7/0071 ,  B29B17/0026 ,  B29K2067/00 ,  B29K2077/00 ,  B29K2105/0005 ,  B29L2031/7322 ,  B32B27/12 ,  D06N2201/02 ,  D06N2201/0254 ,  D06N2201/0263 ,  D06N2203/042 ,  D06N2203/061 ,  D06N2205/10 ,  D06N2205/18 ,  D06N2209/025 ,  D06N2211/263 ,  Y02P70/649 ,  Y02W30/62 ,  Y10T428/23979 ,  Y10T428/23986 ,  Y10T428/23993

Abstract: Recyclable carpet products are made by incorporating a reactive compatibilizing agent in the precoat layer which is used to bond a polymeric face fiber layer to a backing polymeric layer where the polymers of the respective layers are otherwise incompatible to make homogeneous recycled blends.

Abstract translation: 可再生地毯产品通过在预涂层中引入反应性相容剂来制备，预涂层用于将聚合物面纤维层粘合到背衬聚合物层，其中各层的聚合物以其它方式不相容以制备均匀的再循环共混物。