摘要:
Improved processes for depositing dielectric layers by HDP (High Density Plasma) CVD (Chemical Vapor Deposition) are described. One method controls the RF power applied to the side source RF power to be less than about 2500 Watts during dielectric deposition. A second method controls the thickness of the HDP-CVD deposited dielectric layer to be less than between about 2000 and 3000 Angstroms. These methods of HDP-CVD deposition of dielectric layers result in elimination or suppression of plasma induced damage to MOSFET devices and improved gate oxide integrity of MOSFET devices following deposition of dielectric layers by HDP-CVD.
摘要:
A process for forming a composite, interlevel dielectric, (ILD), layer, for MOSFET devices, has been developed. The composite ILD layer is comprised with an underlying, undoped silicon glass layer, providing the material needed to fill the narrow spaces between polysilicon gate structures of the MOSFET devices. A P2O5 doped, insulator layer, is next formed on the underlying, undoped silicon glass layer, to provide a mobile ion gettering property. An overlying, undoped silicon glass layer is then deposited and subjected to a chemical mechanical polishing procedure, resulting in the desired planar top surface topography, for the composite ILD layer.
摘要:
The present invention provides an anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer and two compatible oxide etch processes. The Si-Rich Silicon oxynitride (SiON) etch barrier layer can be used as a hard mask in a dual damascene structure and as a hard mask for over a polysilicone gate. The invention has the following key elements: 1) Si rich Silicon oxynitride (SiON) ARC layer, 2) Special Silicon oxide Etch process that has a high selectivity of Si-Rich SiON to silicon oxide or SiN; 3) Special Si Rich SiON spacer process for a self aligned contact (SAC). A dual damascene structure is formed by depositing a first dielectric layer. A novel anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer is deposited on top of the first dielectric layer. A first opening is etched in the first insulating layer. A second dielectric layer is deposited on the anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer. A second dual damascene opening is etched into the dielectric layers. The anti-reflective Si-Rich Silicon oxynnitride (SiON) etch barrier layer can also serve as an ARC layer during these operations to reduce the amount of reflectance from conductive region to reduce distortion of the photoresist pattern.
摘要:
This invention relates to the fabrication of integrated circuit devices and more particularly to a method for forming and then later removing a silicon oxynitride, SiON, anti-reflection coating (ARC) over a semiconductor substrate, for the purpose of enhancing the resolution of photolithographically defined sub-micron polysilicon gates. The problem addressed by this invention is that the SiON ARC must first be used to reduce optical reflection from a blanket polysilicon surface, during the photolithography exposure step that defines the sub-micron polysilicon gate features, and then the ARC must be removed by a wet etch process that will not chemically attack the gate oxide under the polysilicon gate features or any exposed polysilicon surfaces. This is accomplished with a fabrication method that uses hot phosphoric acid (H3PO4) to preferentially etch the SiON ARC, relative to the thermal gate oxide, while also using thin thermal oxide layers to protect the polysilicon gate surfaces from being severely attacked by the hot H3PO4. This new method also features the ability to tailor the combination of the composition and thickness of the SiON layer and the thickness of the underlying protective thin thermal oxide layer, in order to minimize the undesired high optical reflectivity of the underlying polysilicon surface.
摘要:
The present invention provides an anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer and two compatible oxide etch processes. The Si-Rich Silicon oxynitride (SiON) etch barrier layer can be used as a hard mask in a dual damascene structure and as a hard mask for over a polysilicon gate. The invention has the following key elements: 1) Si rich Silicon oxynitride (SiON) ARC layer, 2) Special Silicon oxide Etch process that has a high selectivity of Si-Rich SiON to silicon oxide or SiN; 3) Special Si Rich SiON spacer process for a self aligned contact (SAC). A dual damascene structure is formed by depositing a first dielectric layer. A novel anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer is deposited on top of the first dielectric layer. A first opening is etched in the first insulating layer. A second dielectric layer is deposited on the anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer. A second dual damascene opening is etched into the dielectric layers. The anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer can also serve as an ARC layer during these operations to reduce the amount of reflectance from conductive region to reduce distortion of the photoresist pattern.
摘要:
There is provided a method for smoothing the surface of undoped polysilicon regions of a CMOS structure, primarily gate regions. A direct HPD-CVD argon sputter is used improve the surface roughness by a factor of more than 50%. The argon plasma sputter may be used either alone or in conjunction with a thin capping layer of oxide, nitride or oxynitride. The devices manufactured using the process exhibit excellent electrical characteristics and improved reliability compared to devices made using conventional manufacturing processes.
摘要:
A method for forming a planarized trench fill layer within a trench within a substrate. There is first provided a substrate having a trench formed therein. There is then formed over the substrate and at least partially filling the trench a first trench fill layer formed employing a high density plasma chemical vapor deposition (HDP-CVD) method. There is then formed upon the first trench fill layer a second trench fill layer formed employing a subatmospheric pressure thermal chemical vapor deposition (SACVD) method employing ozone as an oxidant source material and tetraethylorthosilicate (TEOS) as a silicon source material. Finally, there is then planarized by employing a chemical mechanical polish (CMP) planarizing method the second trench fill layer and the first trench fill layer to form a patterned planarized trench fill layer within the trench. When employing the method, the first trench fill layer is formed to a first thickness and the second trench fill layer is formed to a second thickness, where the first thickness and the second thickness are chosen such that there is attenuated erosion of the substrate when forming the patterned planarized trench fill layer within the trench while employing the chemical mechanical polish (CMP) planarizing method. The method is particularly useful for forming patterned planarized trench fill dielectric layers within isolation trenches within semiconductor substrates employed within semiconductor integrated circuit microelectronics fabrications.
摘要:
A method for filling shallow trenches 28 with a HDPCVD oxide 50. The invention has two liners: (a) a thermal oxide liner 36 and (b) an overlying conformal O.sub.3 -TEOS protective liner 40. The O.sub.3 -TEOS protective liner 40 prevents the HDPCVD oxide 50 from sputter damaging the trench sidewalls and the masking layer 24. The O.sub.3 -TEOS layer has novel process temperature (400 to 560.degree. C.) and low pressure (40 to 80 torr) that allows the O.sub.3 -TEOS layer to deposit uniformly over thermal oxide liner 36. The method begins by forming pad oxide layer 20 and a barrier layer 24 over a substrate. A trench 28 is formed in the substrate 10 through the pad oxide layer 20 and the barrier layer 24. A thermal oxide liner 36 and a protective O.sub.3 -TEOS liner layer 40 are formed over the walls of the trench 28 and over the barrier layer 24. Lastly, a high density plasma chemical vapor deposition (HDPCVD) oxide layer 50 is formed over the protective liner layer 40 filling the trench 28.
摘要:
A method of fabricating an isolation structure including forming a trench in a top surface of a substrate and partially filling the trench with a first oxide, wherein the first oxide is a pure oxide. Partially filling the trench includes forming a liner layer in the trench and forming the first oxide over the liner layer using silane and oxygen precursors at a pressure less than 10 milliTorr (mTorr) and a temperature ranging from about 500° C. to about 1000° C. The method further includes producing a solid reaction product in a top portion of the first oxide. The method further includes sublimating the solid reaction product by heating the substrate in a chamber at a temperature from 100° C. to 200° C. and removing the sublimated solid reaction product by flowing a carrier gas over the substrate. The method further includes filling the trench with a second oxide.
摘要:
The disclosure relates to a fin field effect transistor (FinFET). An exemplary structure for a FinFET comprises a substrate comprising a top surface; a first insulation region and a second insulation region over the substrate top surface comprising tapered top surfaces; a fin of the substrate extending above the substrate top surface between the first and second insulation regions, wherein the fin comprises a recessed portion having a top surface lower than the tapered top surfaces of the first and second insulation regions, wherein the fin comprises a non-recessed portion having a top surface higher than the tapered top surfaces; and a gate stack over the non-recessed portion of the fin.