摘要:
A method for filling shallow trenches 28 with a HDPCVD oxide 50. The invention has two liners: (a) a thermal oxide liner 36 and (b) an overlying conformal O.sub.3 -TEOS protective liner 40. The O.sub.3 -TEOS protective liner 40 prevents the HDPCVD oxide 50 from sputter damaging the trench sidewalls and the masking layer 24. The O.sub.3 -TEOS layer has novel process temperature (400 to 560.degree. C.) and low pressure (40 to 80 torr) that allows the O.sub.3 -TEOS layer to deposit uniformly over thermal oxide liner 36. The method begins by forming pad oxide layer 20 and a barrier layer 24 over a substrate. A trench 28 is formed in the substrate 10 through the pad oxide layer 20 and the barrier layer 24. A thermal oxide liner 36 and a protective O.sub.3 -TEOS liner layer 40 are formed over the walls of the trench 28 and over the barrier layer 24. Lastly, a high density plasma chemical vapor deposition (HDPCVD) oxide layer 50 is formed over the protective liner layer 40 filling the trench 28.
摘要:
A method for forming a borderless, contact or via hole, has been developed, in which a thin silicon nitride layer is used as an etch stop to prevent attack of an underlying interlevel dielectric layer, during the opening of the borderless, contact or via hole, in an overlying, interlevel dielectric layer. The thin silicon nitride layer is the top layer of an interlevel dielectric composite layer, used between metal interconnect levels.
摘要:
A defect free intermetal dielectric, IMD, and method of forming the defect free IMD are described. The IMD uses spacers formed by means of etchback of a layer of spin-on-glass, SOG. In order to use an oxide layer formed by means of plasma enhanced tetra-ethyl-ortho-silicate, PE-TEOS, as part of the IMD an oxide cap layer formed using plasma enhanced chemical vapor deposition, PE-CVD, is used to isolate the SOG spacers from the PE-TEOS formed oxide layer. By isolating the PE-TEOS formed oxide layer from the SOG spacers a reliable and defect free IMD is achieved.
摘要:
A method for forming an insulator layer with enhanced uniformity when planarized through a Chemical-Mechanical Polish (CMP) planarizing process. There is first provided a semiconductor substrate having formed thereupon a patterned layer. The patterned layer has a volume density greater than the volume density of an insulator layer to be formed upon the patterned layer. The patterned layer also has a first region having a high areal density of the patterned layer and a second region having a low areal density of the patterned layer. The second region of the patterned layer is then masked. The first region of the patterned layer is then exposed to a first plasma which is capable of modifying the first region of the patterned layer such that the insulator layer will form less rapidly upon the first region of the patterned layer than upon the second region of the patterned layer. The second region of the semiconductor substrate is then unmasked and the insulator layer is formed upon the patterned layer. The insulator layer so formed being thicker over the second region than over the first region. As a first alternative the first region of the patterned layer may be masked and the second region of the patterned layer exposed to a second plasma which enhances the growth of the insulator layer. As a second alternative, both the first plasma and the second plasma may be employed through sequential masking steps.
摘要:
A method for forming a planarized interlevel dielectric layer without degradation due to microloading effect is described. A first conformal layer of silicon dioxide is deposited overlying a conducting layer over an insulating layer on a semiconductor substrate. A second silicon dioxide layer is deposited overlying the first conformal silicon dioxide layer. A doped glass layer is deposited overlying the second silicon dioxide layer. The doped glass layer is coated with a spin-on-glass layer. The spin-on-glass layer is etched back until the interlevel dielectric layer is planarized. The microloading effects from the etching back of the spin-on-glass layer of the interlevel dielectric layer are lower than microloading effects in a conventional interlevel dielectric layer.
摘要:
A process for forming a composite, interlevel dielectric, (ILD), layer, for MOSFET devices, has been developed. The composite ILD layer is comprised with an underlying, undoped silicon glass layer, providing the material needed to fill the narrow spaces between polysilicon gate structures of the MOSFET devices. A P2O5 doped, insulator layer, is next formed on the underlying, undoped silicon glass layer, to provide a mobile ion gettering property. An overlying, undoped silicon glass layer is then deposited and subjected to a chemical mechanical polishing procedure, resulting in the desired planar top surface topography, for the composite ILD layer.
摘要:
The present invention provides an anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer and two compatible oxide etch processes. The Si-Rich Silicon oxynitride (SiON) etch barrier layer can be used as a hard mask in a dual damascene structure and as a hard mask for over a polysilicone gate. The invention has the following key elements: 1) Si rich Silicon oxynitride (SiON) ARC layer, 2) Special Silicon oxide Etch process that has a high selectivity of Si-Rich SiON to silicon oxide or SiN; 3) Special Si Rich SiON spacer process for a self aligned contact (SAC). A dual damascene structure is formed by depositing a first dielectric layer. A novel anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer is deposited on top of the first dielectric layer. A first opening is etched in the first insulating layer. A second dielectric layer is deposited on the anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer. A second dual damascene opening is etched into the dielectric layers. The anti-reflective Si-Rich Silicon oxynnitride (SiON) etch barrier layer can also serve as an ARC layer during these operations to reduce the amount of reflectance from conductive region to reduce distortion of the photoresist pattern.
摘要:
This invention relates to the fabrication of integrated circuit devices and more particularly to a method for forming and then later removing a silicon oxynitride, SiON, anti-reflection coating (ARC) over a semiconductor substrate, for the purpose of enhancing the resolution of photolithographically defined sub-micron polysilicon gates. The problem addressed by this invention is that the SiON ARC must first be used to reduce optical reflection from a blanket polysilicon surface, during the photolithography exposure step that defines the sub-micron polysilicon gate features, and then the ARC must be removed by a wet etch process that will not chemically attack the gate oxide under the polysilicon gate features or any exposed polysilicon surfaces. This is accomplished with a fabrication method that uses hot phosphoric acid (H3PO4) to preferentially etch the SiON ARC, relative to the thermal gate oxide, while also using thin thermal oxide layers to protect the polysilicon gate surfaces from being severely attacked by the hot H3PO4. This new method also features the ability to tailor the combination of the composition and thickness of the SiON layer and the thickness of the underlying protective thin thermal oxide layer, in order to minimize the undesired high optical reflectivity of the underlying polysilicon surface.
摘要:
The present invention provides an anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer and two compatible oxide etch processes. The Si-Rich Silicon oxynitride (SiON) etch barrier layer can be used as a hard mask in a dual damascene structure and as a hard mask for over a polysilicon gate. The invention has the following key elements: 1) Si rich Silicon oxynitride (SiON) ARC layer, 2) Special Silicon oxide Etch process that has a high selectivity of Si-Rich SiON to silicon oxide or SiN; 3) Special Si Rich SiON spacer process for a self aligned contact (SAC). A dual damascene structure is formed by depositing a first dielectric layer. A novel anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer is deposited on top of the first dielectric layer. A first opening is etched in the first insulating layer. A second dielectric layer is deposited on the anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer. A second dual damascene opening is etched into the dielectric layers. The anti-reflective Si-Rich Silicon oxynitride (SiON) etch barrier layer can also serve as an ARC layer during these operations to reduce the amount of reflectance from conductive region to reduce distortion of the photoresist pattern.
摘要:
There is provided a method for smoothing the surface of undoped polysilicon regions of a CMOS structure, primarily gate regions. A direct HPD-CVD argon sputter is used improve the surface roughness by a factor of more than 50%. The argon plasma sputter may be used either alone or in conjunction with a thin capping layer of oxide, nitride or oxynitride. The devices manufactured using the process exhibit excellent electrical characteristics and improved reliability compared to devices made using conventional manufacturing processes.