摘要:
Systems and methods are provided for detecting flow in a mass flow controller (MFC). The position of a gate in the MFC is sensed or otherwise determined to monitor flow through the MFC and to immediately or nearly immediately detect a flow failure. In one embodiment of the present invention, a novel MFC is provided. The MFC includes an orifice, a mass flow control gate, an actuator and a gate position sensor. The actuator moves the control gate to control flow through the orifice. The gate position sensor determines the gate position and/or gate movement to monitor flow and immediately or nearly immediately detect a flow failure. According to one embodiment of the present invention, the gate position sensor includes a transmitter for transmitting a signal and a receiver for receiving the signal such that the receiver provides an indication of the position of the gate based on the signal received. Other embodiments of the gate position sensor are described herein, as well as systems and methods that incorporate the novel MFC within a semiconductor manufacturing process.
摘要:
A method of forming a silicon dioxide layer includes forming a high density plasma proximate a substrate, the plasma comprising silicon dioxide precursors; forming silicon dioxide from the precursors, the silicon dioxide being deposited over the substrate at a deposition rate; and while depositing, etching the deposited silicon dioxide with the plasma at an etch rate; a ratio of the deposition rate to the etch rate being at least about 4:1. Another method includes forming a high density plasma proximate a substrate; flowing gases into the plasma, at least some of the gases forming silicon dioxide; depositing the silicon dioxide formed from the gases over the substrate; and while depositing the silicon dioxide, maintaining a temperature of the substrate at greater than or equal to about 500° C. As an alternative, the method may include not cooling the substrate with a coolant gas while depositing the silicon dioxide.
摘要:
Titanium-containing films exhibiting excellent uniformity and step coverage are deposited on semiconductor wafers in a cold wall reactor which has been modified to discharge plasma into the reaction chamber. Titanium tetrabromide, titanium tetraiodide, or titanium tetrachloride, along with hydrogen, enter the reaction chamber and come in contact with a heated semiconductor wafer, thereby depositing a thin titanium-containing film on the wafer's surface. Step coverage and deposition rate are enhanced by the presence of the plasma. The use of titanium tetrabromide or titanium tetraiodide instead of titanium tetrachloride also increases the deposition rate and allows for a lower reaction temperature. Titanium silicide and titanium nitride can also be deposited by this method by varying the gas incorporated with the titanium precursors.
摘要:
A method of forming a crystalline phase material includes, a) providing a stress inducing material within or operatively adjacent a crystalline material of a first crystalline phase; and b) annealing the crystalline material of the first crystalline phase under conditions effective to transform it to a second crystalline phase. The stress inducing material preferably induces compressive stress within the first crystalline phase during the anneal to the second crystalline phase to lower the required activation energy to produce a more dense second crystalline phase. Example compressive stress inducing layers include SiO2 and Si3N4, while example stress inducing materials for providing into layers are Ge, W and Co. Where the compressive stress inducing material is provided on the same side of a wafer over which the crystalline phase material is provided, it is provided to have a thermal coefficient of expansion which is less than the first phase crystalline material. Where the compressive stress inducing material is provided on the opposite side of a wafer over which the crystalline phase material is provided, it is provided to have a thermal coefficient of expansion which is greater than the first phase crystalline material. Example and preferred crystalline phase materials having two phases are refractory metal silicides, such as TiSix.
摘要翻译:形成结晶相材料的方法包括:a)在第一结晶相的结晶材料内部或在其中邻近的第一结晶相中提供应力诱导材料; 和b)在有效地将其转变成第二结晶相的条件下退火第一结晶相的结晶材料。 应力诱导材料优选在与第二结晶相退火期间在第一结晶相内诱导压应力,以降低所需的活化能以产生更致密的第二结晶相。 示例性压缩应力诱导层包括SiO 2和Si 3 N 4,而用于提供层的应力诱导材料是Ge,W和Co 在压应力诱导材料设置在其上提供结晶相材料的晶片的相同侧上时,其被设置为具有小于第一相结晶材料的热膨胀系数。 在压应力诱导材料设置在提供结晶相材料的晶片的相对侧上的情况下,其被设置为具有大于第一相结晶材料的热膨胀系数。 具有两相的实例和优选结晶相材料是难熔金属硅化物,例如TiSi x x。
摘要:
Systems and methods are provided for detecting flow in a mass flow controller (MFC). The position of a gate in the MFC is sensed or otherwise determined to monitor flow through the MFC and to immediately or nearly immediately detect a flow failure. In one embodiment of the present invention, a novel MFC is provided. The MFC includes an orifice, a mass flow control gate, an actuator and a gate position sensor. The actuator moves the control gate to control flow through the orifice. The gate position sensor determines the gate position and/or gate movement to monitor flow and immediately or nearly immediately detect a flow failure. According to one embodiment of the present invention, the gate position sensor includes a transmitter for transmitting a signal and a receiver for receiving the signal such that the receiver provides an indication of the position of the gate based on the signal received. Other embodiments of the gate position sensor are described herein, as well as systems and methods that incorporate the novel MFC within a semiconductor manufacturing process.
摘要:
In accordance with an aspect of the invention, a substrate is placed within a plasma enhanced chemical vapor deposition reactor. A plurality of reactant gases are provided within the reactor proximate the substrate under high density plasma conditions effective to form a layer on the substrate. The conditions result in etching portions of the layer during its formation and thereby include a deposition to etch ratio of forming the layer. During the forming, the conditions are changed to change the deposition to etch ratio. In another aspect of the invention, the invention includes a semiconductor processing method of forming shallow trench isolation regions within a semiconductive substrate. Isolation trenches are formed within the semiconductive substrate. The substrate is provided within a plasma enhanced chemical vapor deposition reactor. A silane containing gas, an oxygen containing gas and an inert gas are injected into the reactor under high density plasma conditions effective to form a predominate SiO2 comprising layer on the substrate to overfill the trenches. The conditions result in etching of portions of the layer during its formation and thereby includes a deposition to etch ratio of the forming SiO2 comprising layer. During the forming, the conditions are changed to change the deposition to etch ratio.
摘要:
A method for fabricating gate electrodes and gate interconnects with a protective silicon oxide or silicon nitride cap and spacer formed by high density plasma chemical vapor deposition (HDPCVD). Silicon oxide or silicon nitride is deposited in a reaction zone of a HDPCVD reactor while providing two or more selected substrate bias powers, source powers and/or selected gas mixtures to tailor the shape and thickness of the film for desired applications. In one embodiment, a low bias power of below 500 Watts is provided in a first stage HDPCVD and the bias power is then increased to between 500 and 3000 Watts for a second stage to produce a protective film having thin sidewall spacers for enhanced semiconductor device density and a relatively thick cap.
摘要:
Disclosed is a method for providing improved step coverage of contacts with conductive materials, and particularly metals. A conductive layer is deposited over an insulating layer, either before or after contact opening formation. After both conductive layer deposition and contact formation, a facet etch is performed to slope the conductive layer overlying the contact lip while depositing material from the conductive layer into the lower corner of the contact, where coverage has traditionally been poor. A second conductive layer may then be deposited into the contact to supplement coverage provided by the first conductive layer and the facet etch.
摘要:
Disclosed is a method for providing improved step coverage of contacts with conductive materials, and particularly metals. An initial conductive layer is deposited over an insulating layer either before or after contact opening formation. The deposition process tends to block the contact mouth with a metal overhang, or cusp. After both conductive layer deposition and contact formation a portion of the initial conductive layer is removed, thus removing at least a portion of the metal cusp and opening the contact mouth for further depositions. The invention has particular utility in connection with formation of metal plugs in high-aspect ratio contacts. Embodiments are disclosed wherein the cusp removal comprises mechanical planarization, etching with high viscosity chemicals, and facet etching.
摘要:
A method of forming a crystalline phase material includes, a) providing a stress inducing material within or operatively adjacent a crystalline material of a first crystalline phase; and b) annealing the crystalline material of the first crystalline phase under conditions effective to transform it to a second crystalline phase. The stress inducing material preferably induces compressive stress within the first crystalline phase during the anneal to the second crystalline phase to lower the required activation energy to produce a more dense second crystalline phase. Example compressive stress inducing layers include SiO2 and Si3N4, while example stress inducing materials for providing into layers are Ge, W and Co. Where the compressive stress inducing material is provided on the same side of a wafer over which the crystalline phase material is provided, it is provided to have a thermal coefficient of expansion which is less than the first phase crystalline material. Where the compressive stress inducing material is provided on the opposite side of a wafer over which the crystalline phase material is provided, it is provided to have a thermal coefficient of expansion which is greater than the first phase crystalline material. Example and preferred crystalline phase materials having two phases are refractory metal silicides, such as TiSix.
摘要翻译:形成结晶相材料的方法包括:a)在第一结晶相的结晶材料内部或在其中邻近的第一结晶相中提供应力诱导材料; 和b)在有效地将其转变成第二结晶相的条件下退火第一结晶相的结晶材料。 应力诱导材料优选在与第二结晶相退火期间在第一结晶相内诱导压应力,以降低所需的活化能以产生更致密的第二结晶相。 示例性压缩应力诱导层包括SiO 2和Si 3 N 4,而用于提供层的应力诱导材料是Ge,W和Co 在压应力诱导材料设置在其上提供结晶相材料的晶片的相同侧上时,其被设置为具有小于第一相结晶材料的热膨胀系数。 在压应力诱导材料设置在提供结晶相材料的晶片的相对侧上的情况下,其被设置为具有大于第一相结晶材料的热膨胀系数。 具有两相的实例和优选结晶相材料是难熔金属硅化物,例如TiSi x x。