Abstract:
A method according to embodiments of the invention includes positioning a flexible film (48) over a wafer of semiconductor light emitting devices, each semiconductor light emitting device including a semiconductor structure (13) including a light emitting layer sandwiched between an n-type region and a p-type region. The wafer of semiconductor light emitting devices is bonded to a substrate (50) via the flexible film (48). After bonding, the flexible film (48) is in direct contact with the semiconductor structures (13). The method further includes dividing the wafer after bonding the wafer to the substrate (50).
Abstract:
A method of producing a wiring board on which a semiconductor chip is to be mounted, includes: adhering an aluminum foil to one surface of a resin substrate; providing a heat-hardening resin layer having a predetermined shape on the aluminum foil; removing a part of the aluminum foil which is exposed from the heat-hardening resin layer to form a wiring circuit; and providing a thermoplastic resin layer on the wiring circuit. The heat-hardening resin layer has strength that enables the wiring board to prevent short between the semiconductor chip and the wiring circuit and has a crosslinking degree that is so reduced as to enable the bump to remove the heat-hardening resin layer to reach the wiring circuit, when the heat is applied to the wiring board and the bump to which the ultrasonic wave is applied is pressed to the wiring board.
Abstract:
A two-part adhesive, characterized by being essentially composed of an acrylic monomer, a peroxide, a reducing agent, an epoxy resin precursor and a curing agent and being separated into agent (A) containing one or two components selected from among an acrylic monomer, a peroxide and a reducing agent and agent (B) containing the other components that have not been selected for agent (A). This adhesive can constantly give a highly reliable bonding which is free from heat stress and excellent in heat resistance.
Abstract:
The present invention is characterized by comprising a two-pack adhesive of an A agent selected from components, an acrylic monomer, a peroxide, a reducing agent, an epoxy resin precursor and a curing agent and containing at least one or two of the acrylic monomer, the peroxide and the reducing agent, and a B agent containing all of the remaining components which are not selected in the A agent. The use of this adhesive makes it possible to stably obtain the bonding free from a thermal stress with the excellent heat resistance and the good reliability.
Abstract:
Provided is a composition for bonding, in particular, a composition for bonding which contains metal particles, said composition for bonding enabling the achievement of high bonding strength by bonding at a relatively low temperature and having such heat resistance that a decrease in the bonding strength does not easily occur due to decomposition, deterioration or the like of a resin component when service temperature is increased. This composition for bonding is characterized by containing inorganic particles and an organic material that contains an amine and/or a carboxylic acid and adheres to at least a part of the surface of each inorganic particle, and is also characterized in that the weight loss rate when heated from room temperature to 200°C is 33-69% and the weight loss rate when heated from 200°C to 300°C is 24-50% as determined by thermal analysis.
Abstract:
A method of producing a wiring board on which a semiconductor chip is to be mounted, includes: adhering an aluminum foil to one surface of a resin substrate; providing a heat-hardening resin layer having a predetermined shape on the aluminum foil; removing a part of the aluminum foil which is exposed from the heat-hardening resin layer to form a wiring circuit; and providing a thermoplastic resin layer on the wiring circuit. The heat-hardening resin layer has strength that enables the wiring board to prevent short between the semiconductor chip and the wiring circuit and has a crosslinking degree that is so reduced as to enable the bump to remove the heat-hardening resin layer to reach the wiring circuit, when the heat is applied to the wiring board and the bump to which the ultrasonic wave is applied is pressed to the wiring board.
Abstract:
A flip chip mounting method which is applicable to the flip chip mounting of a next-generation LSI and high in productivity and reliability as well as a method for connecting substrates are provided. A circuit board 10 having a plurality of connecting terminals 11 and a semiconductor chip 20 having a plurality of electrode terminals 21 are disposed in mutually facing relation and a resin 13 containing conductive particles 12 and a gas bubble generating agent is supplied into the space therebetween. In this state, the resin 13 is heated to generate gas bubbles 30 from the gas bubble generating agent contained in the resin 13. The resin 13 is pushed toward the outside of the generated gas bubbles 30 by the growth thereof. The resin 13 pushed to the outside is self-assembled in the form of columns between the respective terminals of the circuit board 10 and the semiconductor chip 20. In this state, by pressing the semiconductor chip 20 against the circuit board 10, the conductive particles 12 contained in the resin 13 self-assembled between the facing terminals are brought into contact with each other to provide electrical connection between the terminals.
Abstract:
A flip chip mounting method which is applicable to the flip chip mounting of a next-generation LSI and high in productivity and reliability as well as a bump forming method are provided. After a resin 14 containing a solder powder 16 and a gas bubble generating agent is supplied to a space between a circuit board 21 having a plurality of connecting terminals 11 and a semiconductor chip 20 having a plurality of electrode terminals 12, the resin 14 is heated to generate gas bubbles 30 from the gas bubble generating agent contained in the resin 14. The resin 14 is pushed toward the outside of the generated gas bubbles 30 by the growth thereof and self-assembled between the connecting terminals 11 and the electrode terminals 12. By further heating the resin 14 and melting the solder powder 16 contained in the resin 14 self-assembled between the terminals, connectors 22 are formed between the terminals to complete a flip chip mounting body.
Abstract:
Provided is a composition for bonding, in particular, a composition for bonding which contains metal particles, said composition for bonding enabling the achievement of high bonding strength by bonding at a relatively low temperature and having such heat resistance that a decrease in the bonding strength does not easily occur due to decomposition, deterioration or the like of a resin component when service temperature is increased. This composition for bonding is characterized by containing inorganic particles and an organic material that contains an amine and/or a carboxylic acid and adheres to at least a part of the surface of each inorganic particle, and is also characterized in that the weight loss rate when heated from room temperature to 200°C is 33-69% and the weight loss rate when heated from 200°C to 300°C is 24-50% as determined by thermal analysis.
Abstract:
The invention relates to a method for ultrasonic bonding, wherein two longitudinal ultrasonic waves propagating in a common working plane oriented parallel to a substrate are induced in one or more ultrasonic transducers and are passed through ultrasound-conducting arms from different spatial directions onto a common connection point of the arms, and at the connection point cause an ultrasonic tool arranged directly or indirectly at said connection point to oscillate in two or three dimensions, wherein at least one ultrasonic transducer induces an ultrasonic wave with a first harmonic oscillation component and a second oscillation component.