METHOD FOR MAKING COMPOSITE ABRASIVE COMPACTS
    103.
    发明申请
    METHOD FOR MAKING COMPOSITE ABRASIVE COMPACTS 失效
    制作复合材料复合材料的方法

    公开(公告)号:US20100005728A1

    公开(公告)日:2010-01-14

    申请号:US12499679

    申请日:2009-07-08

    申请人: FEDERICO BELLIN

    发明人: FEDERICO BELLIN

    IPC分类号: C09K3/14 B01J3/06 C01B21/064

    摘要: The present invention relates to polycrystalline ultra hard material cutting elements, and more particularly to a method of forming a polycrystalline ultra hard material cutting element with a thicker ultra hard layer than cutting elements formed by prior art methods. In an exemplary embodiment, such a method includes pre-sintering the ultra hard material powder to form an ultra hard material layer that is partially or fully densified prior to HPHT sintering, so that the ultra hard layer is pre-shrunk. This pre-sintering in an exemplary embodiment is achieved by means of a spark plasma process, or in another exemplary embodiment by a microwave sintering process.

    摘要翻译: 本发明涉及多晶超硬材料切割元件,更具体地涉及一种形成具有比通过现有技术形成的切割元件更厚的超硬层的多晶超硬材料切割元件的方法。 在一个示例性实施例中,这种方法包括预烧结超硬材料粉末以形成在HPHT烧结之前部分或完全致密化的超硬材料层,使得超硬层被预收缩。 在示例性实施例中的这种预烧结通过火花等离子体工艺实现,或者在另一示例性实施例中通过微波烧结工艺实现。

    Polycrystalline diamond materials, methods of fabricating same, and applications using same
    104.
    发明申请
    Polycrystalline diamond materials, methods of fabricating same, and applications using same 有权
    多晶金刚石材料,其制造方法以及使用其的应用

    公开(公告)号:US20090260895A1

    公开(公告)日:2009-10-22

    申请号:US12148927

    申请日:2008-04-22

    摘要: Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to a HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a method includes subjecting a mixture to heat and pressure sufficient to form a PCD material. The mixture comprises a plurality of diamond particles exhibiting a diamond particle size distribution characterized, in part, by a parameter θ that is less than about 1.0, where θ = x 6 · σ , x is the average particle size of the diamond particle size distribution, and σ is the standard deviation of the diamond particle size distribution. In an embodiment, the diamond particle size distribution can be generally modeled by the following equation: CPFT 100 = D n - D S n D L n - D S n , wherein CPFT is the cumulative percent finer than, D is diamond grain size, DL is the largest-sized diamond grain, DS is the smallest-sized diamond grain, and n is a distribution modulus.

    摘要翻译: 实施方案涉及通过使表现出宽金刚石粒度分布的混合物经历HPHT方法,所形成的PCD材料以及包括包含这种PCD材料的多晶金刚石台的PDC来制造PCD材料的方法。 在一个实施方案中,一种方法包括使混合物经受足以形成PCD材料的热和压力。 该混合物包括多个金刚石颗粒,其具有金刚石颗粒尺寸分布,其部分表征为参数θ小于约1.0,其中θ= x 6。 sigma,x是金刚石粒度分布的平均粒度,σ是金刚石粒度分布的标准偏差。 在一个实施方案中,金刚石粒度分布通常可以通过以下等式建模:CPFT 100 = D n -DS n DL n-DS n,其中CPFT是比D更精细的累积百分比,D是金刚石晶粒尺寸,DL是 最大尺寸的金刚石颗粒,DS是最小尺寸的金刚石颗粒,n是分布模量。

    Superabrasive particle synthesis with controlled placement of crystalline seeds
    109.
    发明授权
    Superabrasive particle synthesis with controlled placement of crystalline seeds 失效
    超级磨料颗粒合成,控制放置晶种

    公开(公告)号:US07368013B2

    公开(公告)日:2008-05-06

    申请号:US11175017

    申请日:2005-07-05

    申请人: Chien-Min Sung

    发明人: Chien-Min Sung

    IPC分类号: C30B29/04

    摘要: An improved method for synthesizing superabrasive particles provides high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a growth precursor of a substantially homogeneous mixture of raw material and catalyst material or layers of raw material and metal catalyst. The growth precursor can have a layer of adhesive over at least a portion thereof. A plurality of crystalline seeds can be placed in a predetermined pattern on the layer of adhesive. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. Advantageously, the patterned placement of crystalline seeds and disclosed processes allow for production of various morphologies of synthetic diamonds, including octahedral and cubic diamonds, and improved growth conditions generally. As a result, the grown superabrasive particles typically have a high yield of high quality particles and a narrow distribution of particle sizes.

    摘要翻译: 合成超级磨料颗粒的改进方法提供高产率和窄尺寸分布的高质量工业超研磨颗粒。 合成方法可以包括形成原料和催化剂材料或原料和金属催化剂层的基本上均匀的混合物的生长前体。 生长前体可在其至少一部分上具有一层粘合剂。 多个结晶种子可以以预定图案放置在粘合剂层上。 生长前体可以保持在超磨料晶体在热力学稳定的温度和压力下达足以达到所需生长程度的时间。 有利地,结晶晶种的图案化布置和所公开的方法允许生产合成金刚石的各种形态,包括八面体和立方晶体,以及通常改善的生长条件。 结果,生长的超级磨料颗粒通常具有高产率的高质量颗粒和窄的粒度分布。

    High pressure superabrasive particle synthesis
    110.
    发明申请
    High pressure superabrasive particle synthesis 审中-公开
    高压超磨料颗粒合成

    公开(公告)号:US20070295267A1

    公开(公告)日:2007-12-27

    申请号:US11818894

    申请日:2007-06-14

    申请人: Chien-Min Sung

    发明人: Chien-Min Sung

    IPC分类号: C30B19/02

    摘要: An improved method for controlling nucleation sites during superabrasive particle synthesis can provide high quality industrial superabrasive particles with high yield and a narrow size distribution. The synthesis method can include forming a raw material layer, forming a particulate catalyst layer adjacent the raw material layer, and placing crystalline seeds in a predetermined pattern at least partially in the catalyst layer or raw material layer to form a growth precursor. Alternatively, the raw material and catalyst material can be mixed to form a particulate crystal growth layer and then placing the crystalline seeds in a predetermined pattern in the growth layer. Preferably, seeds can be substantially surrounded by catalyst material. The growth precursor can be maintained at a temperature and pressure at which the superabrasive crystal is thermodynamically stable for a time sufficient for a desired degree of growth. The crystalline seeds can be placed in a predetermined pattern using a template, a transfer sheet, vacuum chuck or similar techniques. The superabrasive particles grown using the described methods typically have a high yield of high quality industrial particles and a narrow distribution of particle sizes.

    摘要翻译: 在超磨料颗粒合成中控制成核位置的改进方法可以提供高产率和窄尺寸分布的高质量工业超研磨颗粒。 合成方法可以包括形成原料层,在原料层附近形成颗粒催化剂层,并将至少部分地将结晶晶种至少部分地放置在催化剂层或原料层中以形成生长前体。 或者,可以将原料和催化剂材料混合以形成颗粒状晶体生长层,然后将结晶种子以预定图案放置在生长层中。 优选地,种子可以被催化剂材料基本包围。 生长前体可以保持在超磨料晶体在热力学稳定的温度和压力下达足以达到所需生长程度的时间。 结晶种子可以使用模板,转印片,真空吸盘或类似技术以预定图案放置。 使用所述方法生长的超级磨料颗粒通常具有高产率的高质量工业颗粒和窄粒度分布。