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公开(公告)号:US20220399183A1
公开(公告)日:2022-12-15
申请号:US17352176
申请日:2021-06-18
Applicant: Applied Materials, Inc.
Inventor: Linying CUI , James ROGERS , Rajinder DHINDSA , Kartik RAMASWAMY
IPC: H01J37/32 , H01J37/305 , H01L21/3065
Abstract: Embodiments provided herein include an apparatus and methods for the plasma processing of a substrate in a processing chamber. In some embodiments, aspects of the apparatus and methods are directed to reducing defectivity in features formed on the surface of the substrate, improving plasma etch rate, and increasing selectivity of etching material to mask and/or etching material to stop layer. In some embodiments, the apparatus and methods enable processes that can be used to prevent or reduce the effect of trapped charges, disposed within features formed on a substrate, on the etch rate and defect formation. In some embodiments, the plasma processing methods include the synchronization of the delivery of pulsed-voltage (PV) waveforms, and alternately the delivery of a PV waveform and a radio frequency (RF) waveform, so as to allow for the independent control of generation of electrons that are provided, during one or more stages of a PV waveform cycle, to neutralize the trapped charges formed in the features formed on the substrate.
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公开(公告)号:US20220293452A1
公开(公告)日:2022-09-15
申请号:US17688712
申请日:2022-03-07
Applicant: Applied Materials, Inc.
Inventor: Alexander SULYMAN , Carlaton WONG , Rajinder DHINDSA , Timothy Joseph FRANKLIN , Steven BABAYAN , Anwar HUSAIN , James Hugh ROGERS , Xue Yang CHANG
IPC: H01L21/687 , H01L21/683
Abstract: Methods and apparatus for a lift pin mechanism for substrate processing chambers are provided herein. In some embodiments, the lift pin mechanism includes a lift pin comprising a shaft with a top end, a bottom end, and a coupling end at the bottom end; a bellows assembly disposed about the shaft. The bellows assembly includes an upper bellows flange having an opening for axial movement of the shaft; a bellows having a first end coupled to a lower surface of the upper bellows flange such that the shaft extends into a central volume surrounded by the bellows; and a bellows guide assembly coupled to a second end of the bellows to seal the central volume. The shaft is coupled to the bellows guide assembly at the coupling end. The bellows guide assembly is axially movable to move the lift pin with respect to the upper bellows flange.
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公开(公告)号:US20200352017A1
公开(公告)日:2020-11-05
申请号:US16933311
申请日:2020-07-20
Applicant: Applied Materials, Inc.
Inventor: Leonid DORF , Olivier LUERE , Rajinder DHINDSA , James ROGERS , Sunil SRINIVASAN , Anurag Kumar MISHRA
Abstract: Embodiments of this disclosure describe an electrode biasing scheme that enables maintaining a nearly constant sheath voltage and thus creating a mono-energetic IEDF at the surface of the substrate that consequently enables a precise control over the shape of IEDF and the profile of the features formed in the surface of the substrate.
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公开(公告)号:US20200335368A1
公开(公告)日:2020-10-22
申请号:US16391262
申请日:2019-04-22
Applicant: Applied Materials, Inc.
Inventor: Yaoling PAN , Patrick John TAE , Michael D. WILLWERTH , Leonard M. TEDESCHI , Daniel Sang BYUN , Philip Allan KRAUS , Phillip A. CRIMINALE , Changhun LEE , Rajinder DHINDSA , Andreas SCHMID , Denis M. KOOSAU
IPC: H01L21/67 , H01J37/32 , H03K17/955 , H01L21/66
Abstract: The present disclosure generally relates to a method and apparatus for determining a metric related to erosion of a ring assembly used in an etching within a plasma processing chamber. In one example, the apparatus is configured to obtain a metric indicative of erosion on an edge ring disposed on a substrate support assembly in a plasma processing chamber. A sensor obtains the metric for the edge ring. The metric correlates to the quantity of erosion in the edge ring. In another example, the ring sensor may be arranged outside of a periphery of a substrate support assembly. The metric may be acquired by the ring sensor through a plasma screen.
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公开(公告)号:US20200243303A1
公开(公告)日:2020-07-30
申请号:US16355153
申请日:2019-03-15
Applicant: Applied Materials, Inc.
Inventor: Anurag Kumar MISHRA , James ROGERS , Leonid DORF , Rajinder DHINDSA , Olivier LUERE
IPC: H01J37/32 , H01L21/683
Abstract: Embodiments described herein are applicable for use in all types of plasma assisted or plasma enhanced processing chambers and also for methods of plasma assisted or plasma enhanced processing of a substrate. More specifically, embodiments of this disclosure include a broadband filter assembly, also referred to herein as a filter assembly, that is configured to reduce and/or prevent RF leakage currents from being transferred from one or more RF driven components to a ground through other electrical components that are directly or indirectly electrically coupled to the RF driven components and ground with high input impedance (low current loss) making it compatible with shaped DC pulse bias applications.
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公开(公告)号:US20170092467A1
公开(公告)日:2017-03-30
申请号:US14968121
申请日:2015-12-14
Applicant: Applied Materials, Inc.
Inventor: Rajinder DHINDSA
IPC: H01J37/32 , C23C14/22 , H01L21/67 , C23C16/505
CPC classification number: H01J37/32082 , C23C14/22 , C23C16/505 , H01J37/32357 , H01J37/32633 , H01J37/32715 , H01J2237/3321 , H01J2237/334 , H01L21/3065 , H01L21/67069 , H01L21/67207
Abstract: Embodiments of an apparatus having an improved coil antenna assembly with a remote plasma source and an electron beam generation system that can provide enhanced plasma in a processing chamber. In one embodiment, a plasma processing chamber includes a chamber body, a lid enclosing an interior volume of the chamber body, a substrate support disposed in the interior volume, a dual inductively coupled source including a coil antenna assembly coupled to the chamber body through the lid, and a remote plasma source coupled to the chamber body through the lid.
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公开(公告)号:US20240429088A1
公开(公告)日:2024-12-26
申请号:US18823303
申请日:2024-09-03
Applicant: Applied Materials, Inc.
Inventor: Michael R. RICE , Yogananda SARODE VISHWANATH , Sunil SRINIVASAN , Rajinder DHINDSA , Steven E. BABAYAN , Olivier LUERE , Denis Martin KOOSAU , Imad YOUSIF
IPC: H01L21/687 , H01J37/32 , H01L21/67 , H01L21/683
Abstract: Apparatuses including a height-adjustable edge ring, and methods for use thereof are described herein. In one example, a process kit for processing a substrate is provided. The process kit has a support ring comprising an upper surface having an inner edge disposed at a first height and an outward edge disposed at a second height less than the first height, the inner edge having a greater thickness than the outward edge. An edge ring is disposed on the support ring, an inner surface of the edge ring interfaced with the inner edge of the support ring. A cover ring is disposed outward of the edge ring, the edge ring independently moveable relative to the support ring and the cover ring. Push pins are disposed inward of the cover ring, the push pins operable to elevate the edge ring while constraining radial movement of the support ring.
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公开(公告)号:US20240355586A1
公开(公告)日:2024-10-24
申请号:US18138730
申请日:2023-04-24
Applicant: Applied Materials, Inc.
Inventor: Linying CUI , James ROGERS , Rajinder DHINDSA
IPC: H01J37/32
CPC classification number: H01J37/32183 , H01J37/32128 , H01J37/32568 , H01J2237/3343
Abstract: Apparatus and methods for controlling the uniformity of a plasma formed using a radio frequency (RF) source power assembly that includes one or more resonant tuning circuits coupled to two or more electrodes disposed within a multi-electrode source assembly. Improved plasma uniformity control and reduced system cost are achieved by eliminating multiple RF generators and matches that power the multiple electrodes separately. Multiple frequencies may also be provided to multiple electrodes at the same time, which can include another cost savings when using a multi-frequency RF source assembly. Local plasma density and sheath voltage over a surface of a substrate are controlled with segmented electrodes disposed within the processing region of a plasma processing chamber. The ion flux and direction, as well as energetic electron flux towards the substrate, are controlled to address the plasma non-uniformity and global tilt during processing of a semiconductor substrate.
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公开(公告)号:US20240321610A1
公开(公告)日:2024-09-26
申请号:US18676429
申请日:2024-05-28
Applicant: Applied Materials, Inc.
Inventor: Yaoling PAN , Patrick John TAE , Michael D. WILLWERTH , Leonard M. TEDESCHI , Daniel Sang BYUN , Philip Allan KRAUS , Phillip CRIMINALE , Changhun LEE , Rajinder DHINDSA , Andreas SCHMID , Denis M. KOOSAU
IPC: H01L21/67 , H01J37/32 , H01L21/66 , H03K17/955
CPC classification number: H01L21/67259 , H01J37/32477 , H01J37/3288 , H01L22/12 , H03K17/955 , H01J2237/022
Abstract: The present disclosure generally relates to a method and apparatus for determining a metric related to erosion of a ring assembly used in an etching within a plasma processing chamber. In one example, the apparatus is configured to obtain a metric indicative of erosion on an edge ring disposed on a substrate support assembly in a plasma processing chamber. A sensor obtains the metric for the edge ring. The metric correlates to the quantity of erosion in the edge ring. In another example, the ring sensor may be arranged outside of a periphery of a substrate support assembly. The metric may be acquired by the ring sensor through a plasma screen.
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公开(公告)号:US20230130986A1
公开(公告)日:2023-04-27
申请号:US17970451
申请日:2022-10-20
Applicant: Applied Materials, Inc.
Inventor: Rajinder DHINDSA
IPC: H01J37/32
Abstract: Embodiments herein provide plasma processing chambers and methods configured for fine-tuning and control over a plasma sheath formed during the plasma-assisted processing of a semiconductor substrate. Embodiments include a sheath tuning scheme, including plasma processing chambers and methods, which can be used to tailor one or more characteristics of a plasma sheath formed between a bulk plasma and a substrate surface. Generally, the sheath tuning scheme provides differently configured pulsed voltage (PV) waveforms to a plurality of bias electrodes embedded beneath the surface of a substrate support in an arrangement where each of the electrodes can be used to differentially bias a surface region of a substrate positioned on the support. The sheath tuning scheme disclosed herein can thus be used to adjust and/or control the directionality, and energy and angular distributions of ions that bombard a substrate surface during a plasma-assisted etch process.
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