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公开(公告)号:US11329003B2
公开(公告)日:2022-05-10
申请号:US16839007
申请日:2020-04-02
Applicant: Applied Materials, Inc.
Inventor: Daihua Zhang , Hou T. Ng , Nag B. Patibandla , Sivapackia Ganapathiappan , Yingdong Luo , Kyuil Cho , Han-Wen Chen
IPC: H01L23/544 , H01L21/67 , H01L21/02
Abstract: A method of printing structures on a reconstructed wafer includes positioning a plurality of semiconductor dies on a support substrate, anchoring the plurality of semiconductor dies to the support substrate by printing a plurality of anchors that extend across edges of the semiconductor dies onto the support substrate and thus form a reconstructed wafer, and printing one or more device structures on the pluralities of semiconductor dies while anchored on the support substrate. The printing operations include ejecting droplets of a liquid precursor material and curing the liquid precursor material.
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公开(公告)号:US20220069175A1
公开(公告)日:2022-03-03
申请号:US17006690
申请日:2020-08-28
Applicant: Applied Materials, Inc.
Inventor: Yingdong Luo , Lisong Xu , Sivapackia Ganapathiappan , Hou T. Ng , Byung Sung Kwak , Mingwei Zhu , Nag B. Patibandla
Abstract: A light-emitting device includes a plurality of light-emitting diodes, a first cured composition over a first subset of the light-emitting diodes, and a second cured composition over a second subset of light-emitting diodes. The first cured composition includes a first photopolymer and a blue photoluminescent material that is an organic, organometallic, or polymeric material, embedded in the first photopolymer. The second cured composition includes a second photopolymer and a nanomaterial embedded in the second photopolymer. The nanomaterial is selected to emit red or green light in response.
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公开(公告)号:US11239213B2
公开(公告)日:2022-02-01
申请号:US16416098
申请日:2019-05-17
Applicant: Applied Materials Inc.
Inventor: Daihua Zhang , Yingdong Luo , Mingwei Zhu , Hou T. Ng , Sivapackia Ganapathiappan , Nag B. Patibandla
IPC: H01L33/50 , H01L25/075 , H01L33/00 , H01L33/32
Abstract: A method of fabricating a multi-color display includes dispensing a photo-curable fluid over a display having an array of LEDs disposed below a cover layer. The cover has an outer surface with a plurality of recesses, and the photo-curable fluid fills the recesses. The photo-curable fluid includes a color conversion agent. A plurality of LEDs in the array are activated to illuminate and cure the photo-curable fluid to form a color conversion layer in the recesses over the activated LEDs. This layer will convert light from these LEDs to light of a first color. An uncured remainder of the photo-curable fluid is removed. Then the process is repeated with a different photo-curable fluid having a different color conversion agent and a different plurality of LEDs. This forms a second color conversion layer in different plurality of recesses to convert light from these LEDs to light of a second color.
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公开(公告)号:US20220017699A1
公开(公告)日:2022-01-20
申请号:US16933848
申请日:2020-07-20
Applicant: Applied Materials, Inc.
Inventor: Yingdong Luo , Sivapackia Ganapathiappan , Daihua Zhang , Hou T. Ng , Nag B. Patibandla
IPC: C08G77/04 , C09D183/08 , C08F220/18 , C08L33/12 , B29C64/153 , B29C64/35 , B29C64/357 , B29C64/314
Abstract: An implementation described herein provides a binder ink mixture for 3D printing of ceramic parts in a binder jet process. The binder ink mixture includes a molecular space filler and a free radical initiator.
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公开(公告)号:US20220001507A1
公开(公告)日:2022-01-06
申请号:US17478836
申请日:2021-09-17
Applicant: Applied Materials, Inc.
Inventor: Mayu Felicia Yamamura , Jason Garcheung Fung , Daniel Redfield , Rajeev Bajaj , Hou T. Ng
IPC: B24B37/26 , B24D18/00 , B29C64/393 , B29C64/112 , B29C64/165 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B33Y80/00 , B24B37/20
Abstract: A method of fabricating an object using an additive manufacturing system includes receiving data indicative of a desired shape of the object to be fabricated by droplet ejection. The desired shape defines a profile including a top surface and one or more recesses. Data indicative of a pattern of dispensing feed material is generated to at least partially compensate for distortions of the profile caused by the additive manufacturing system, and a plurality of layers of the feed material are dispensed by droplet ejection in accordance to the pattern.
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公开(公告)号:US20210154931A1
公开(公告)日:2021-05-27
申请号:US16694243
申请日:2019-11-25
Applicant: Applied Materials, Inc.
Inventor: Raanan Zehavi , Hou T. Ng , Nag B. Patibandla , Ajey M. Joshi
IPC: B29C64/209 , B29C64/25 , B29C64/255 , B29C64/245 , B29C64/321
Abstract: A dispensing system for an additive manufacturing apparatus includes a frame, a powder reservoir, an agitator and an array of dispensing units positioned below the powder reservoir. The powder reservoir has a first width along a primary axis, and includes a lower portion and an upper portion that is wider than the lower portion along a second axis perpendicular to the primary axis. The agitator is positioned in the upper portion of the powder reservoir. Each dispensing unit includes a nozzle block that has a passage therethrough that defines a nozzle and provides a respective path for the powder to flow from the powder reservoir to the nozzle, and a valve positioned in the passage in the nozzle block to controllably release powder through the nozzle.
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公开(公告)号:US10960605B2
公开(公告)日:2021-03-30
申请号:US16155460
申请日:2018-10-09
Applicant: Applied Materials, Inc.
Inventor: Raanan Zehavi , Hou T. Ng , Nag B. Patibandla , Eric Ng , Ajey M. Joshi , Kashif Maqsood , Paul J. Steffas
IPC: B29C64/329 , B29C64/153 , B29C64/209 , B22F3/105 , B33Y10/00 , B33Y30/00 , B29C64/343 , B29C64/336 , B29C64/371 , B33Y40/00 , B29C64/245 , B29C64/393 , B33Y50/02 , B33Y70/00 , B29K71/00
Abstract: A dispensing system for an additive manufacturing includes a powder source that contains powder to form an object, and an array of nozzles positioned at a base of the powder source over a top surface of a platen where the object is to be formed. The powder flows from the powder source through the nozzles to the top surface. A respective powder wheel in each nozzle controls a flow rate of the powder. Each wheel has multiple troughs on surface of the wheel. When a motor rotates the wheel, the troughs transport the powder through the nozzle. The rotation speed of the wheel controls the flow rate. For solid parts of the object, the wheel rotates and allows the powder to be deposited on the top surface. For empty parts of the object, the wheel remains stationary to prevent the powder from flowing to the surface.
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公开(公告)号:US10953515B2
公开(公告)日:2021-03-23
申请号:US15352647
申请日:2016-11-16
Applicant: Applied Materials, Inc.
Inventor: Sivapackia Ganapathiappan , Boyi Fu , Ashwin Chockalingam , Daniel Redfield , Rajeev Bajaj , Mahendra C. Orilall , Hou T. Ng , Jason G. Fung , Mayu Yamamura
IPC: B24B37/24 , B24B37/22 , B24B37/26 , B29C64/112 , B24D3/28 , B24D11/00 , B24D11/04 , B33Y10/00 , B33Y80/00 , B29C35/08 , C09D4/00 , C09G1/16 , B33Y70/00 , B29K33/04
Abstract: Embodiments of the present disclosure relate to advanced polishing pads with tunable chemical, material and structural properties, and new methods of manufacturing the same. According to one or more embodiments of the disclosure, it has been discovered that a polishing pad with improved properties may be produced by an additive manufacturing process, such as a three-dimensional (3D) printing process. Embodiments of the present disclosure thus may provide an advanced polishing pad that has discrete features and geometries, formed from at least two different materials that include functional polymers, functional oligomers, reactive diluents, addition polymer precursor compounds, catalysts, and curing agents. For example, the advanced polishing pad may be formed from a plurality of polymeric layers, by the automated sequential deposition of at least one polymer precursor composition followed by at least one curing step, wherein each layer may represent at least one polymer composition, and/or regions of different compositions. Embodiments of the disclosure further provide a polishing pad with polymeric layers that may be interpenetrating polymer networks.
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公开(公告)号:US10940641B2
公开(公告)日:2021-03-09
申请号:US15960478
申请日:2018-04-23
Applicant: Applied Materials, Inc.
Inventor: Jeffrey L. Franklin , Hou T. Ng , Nag B. Patibandla
IPC: G02B5/09 , G02B26/12 , B29C64/268 , B29C64/218 , B29C64/209 , B29C64/214 , B29C64/277 , B33Y10/00 , B33Y30/00 , B29C64/153 , B29C64/245 , B29C64/205 , B22F3/105
Abstract: An additive manufacturing apparatus includes a platform, a dispenser to dispense a plurality of layers of feed material on a top surface of the platform, and an energy delivery system. The energy delivery system has one or more light sources configured to emit a first light beam and a second light beam, and one or more reflective members each having reflective facets to redirect the first light beam or the second light beam toward an uppermost layer of feed material to deliver energy to the uppermost layer. The one or more reflective members are each rotatable such that motion of each sequential facet of the reflective facets of each of the one or more reflective members sweeps the first light beam along a first path on the uppermost layer or sweeps the second light beam along a second path on the uppermost layer.
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公开(公告)号:US10882302B2
公开(公告)日:2021-01-05
申请号:US16810758
申请日:2020-03-05
Applicant: Applied Materials, Inc.
Inventor: Hou T. Ng , Raanan Zehavi , Nag B. Patibandla
IPC: B33Y30/00 , B29C64/153 , B29C64/321 , B29C64/241 , B29C64/205 , B05C19/04 , B22F3/00 , B22F3/105 , B29C31/02 , B29C64/20
Abstract: An additive manufacturing apparatus includes a dispensing system positionable over a platen to deliver a powder, an actuator to move the dispensing system along a scan axis, and an energy source to fuse a portion of the powder. The dispensing system has a hopper to hold the powder and a dispenser. The dispenser includes a channel extending along a longitudinal axis from a proximal end to a distal end. The proximal end of the channel of the dispenser is configured to receive the powder from the powder source. A powder conveyor is positioned within the channel to move the powder from the proximal end along a length of the channel, and a plurality of apertures are arranged along the longitudinal axis of the channel. The dispenser is configured such that flow of powder through each aperture is independently controllable.
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