公开(公告)号：US10084068B2

公开(公告)日：2018-09-25

申请号：US15631385

申请日：2017-06-23

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L27/088 ,  H01L29/66 ,  H01L29/78 ,  H01L29/06 ,  H01L29/16 ,  H01L29/161 ,  H01L29/22 ,  H01L29/49 ,  H01L29/08 ,  H01L29/51 ,  H01L21/308 ,  H01L21/3065

CPC classification number: H01L29/66795 ,  H01L21/0332 ,  H01L21/0337 ,  H01L21/3065 ,  H01L21/3081 ,  H01L21/3085 ,  H01L21/3086 ,  H01L21/31051 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/16 ,  H01L29/1608 ,  H01L29/161 ,  H01L29/22 ,  H01L29/4966 ,  H01L29/4983 ,  H01L29/517 ,  H01L29/66545 ,  H01L29/7851 ,  H01L29/7853

Abstract: A method for fabricating a semiconductor device comprises forming a first hardmask, a planarizing layer, and a second hardmask on a substrate. Removing portions of the second hardmask and forming alternating blocks of a first material and a second material over the second hardmask. The blocks of the second material are removed to expose portions of the planarizing layer. Exposed portions of the planarizing layer and the first hardmask are removed to expose portions of the first hardmask. Portions of the first hardmask and portions of the substrate are removed to form a first fin and a second fin. Portions of the substrate are removed to further increase the height of the first fin and substantially remove the second fin. A gate stack is formed over a channel region of the first fin.

公开(公告)号：US09536750B1

公开(公告)日：2017-01-03

申请号：US14870932

申请日：2015-09-30

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L21/308 ,  H01L21/311 ,  H01L27/088 ,  H01L29/06 ,  H01L21/8234

CPC classification number: H01L21/3086 ,  H01L21/0271 ,  H01L21/0337 ,  H01L21/3081 ,  H01L21/31144 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0603 ,  H01L29/0692

Abstract: A method of making a semiconductor device includes disposing a first hard mask (HM), amorphous silicon, and second HM on a substrate; disposing oxide and neutral layers on the second HM; removing a portion of the oxide and neutral layers to expose a portion of the second HM; forming a guiding pattern by selectively backfilling with a polymer; forming a self-assembled block copolymer (BCP) on the guiding pattern; removing a portion of the BCP to form an etch template; transferring the pattern from said template into the substrate and forming uniform silicon fin arrays with two types of HM stacks with different materials and heights; gap-filling with oxide followed by planarization; selectively removing and replacing the taller HM stack with a third HM material; planarizing the surface and exposing both HM stacks; and selectively removing the shorter HM stack and the silicon fins underneath.

Abstract translation: 制造半导体器件的方法包括在衬底上设置第一硬掩模（HM），非晶硅和第二HM; 在第二HM上设置氧化物和中性层; 去除所述氧化物和中性层的一部分以暴露所述第二HM的一部分; 通过选择性地回填聚合物形成引导图案; 在引导图案上形成自组装嵌段共聚物（BCP）; 去除BCP的一部分以形成蚀刻模板; 将图案从所述模板转移到衬底中并且形成具有不同材料和高度的两种类型的HM堆叠的均匀硅片阵列; 填充氧化物，然后平坦化; 用第三HM材料选择性地去除和更换较高的HM堆叠; 平坦化表面并暴露两个HM堆叠; 并选择性地去除下面的较短的HM堆叠和硅片。

公开(公告)号：US10395939B2

公开(公告)日：2019-08-27

申请号：US15890859

申请日：2018-02-07

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L21/30 ,  H01L27/12 ,  H01L21/033 ,  H01L21/308 ,  H01L21/311 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L21/027

Abstract: A method of making a semiconductor device includes disposing a first hard mask (HM), amorphous silicon, and second HM on a substrate; disposing oxide and neutral layers on the second HM; removing a portion of the oxide and neutral layers to expose a portion of the second HM; forming a guiding pattern by selectively backfilling with a polymer; forming a self-assembled block copolymer (BCP) on the guiding pattern; removing a portion of the BCP to form an etch template; transferring the pattern from said template into the substrate and forming uniform silicon fin arrays with two types of HM stacks with different materials and heights; gap-filling with oxide followed by planarization; selectively removing and replacing the taller HM stack with a third HM material; planarizing the surface and exposing both HM stacks; and selectively removing the shorter HM stack and the silicon fins underneath.

公开(公告)号：US09929020B2

公开(公告)日：2018-03-27

申请号：US15363596

申请日：2016-11-29

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L21/30 ,  H01L21/31 ,  H01L21/82 ,  H01L21/308 ,  H01L21/311 ,  H01L21/8234

CPC classification number: H01L21/3086 ,  H01L21/0271 ,  H01L21/0337 ,  H01L21/3081 ,  H01L21/31144 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0603 ,  H01L29/0692

Abstract: A method of making a semiconductor device includes disposing a first hard mask (HM), amorphous silicon, and second HM on a substrate; disposing oxide and neutral layers on the second HM; removing a portion of the oxide and neutral layers to expose a portion of the second HM; forming a guiding pattern by selectively backfilling with a polymer; forming a self-assembled block copolymer (BCP) on the guiding pattern; removing a portion of the BCP to form an etch template; transferring the pattern from said template into the substrate and forming uniform silicon fin arrays with two types of HM stacks with different materials and heights; gap-filling with oxide followed by planarization; selectively removing and replacing the taller HM stack with a third HM material; planarizing the surface and exposing both HM stacks; and selectively removing the shorter HM stack and the silicon fins underneath.

公开(公告)号：US20170358666A1

公开(公告)日：2017-12-14

申请号：US15631385

申请日：2017-06-23

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L29/66 ,  H01L21/3065 ,  H01L21/308 ,  H01L29/51 ,  H01L29/78 ,  H01L29/49 ,  H01L29/08 ,  H01L29/161 ,  H01L29/22 ,  H01L29/16 ,  H01L29/06

CPC classification number: H01L29/66795 ,  H01L21/0332 ,  H01L21/0337 ,  H01L21/3065 ,  H01L21/3081 ,  H01L21/3085 ,  H01L21/3086 ,  H01L21/31051 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/16 ,  H01L29/1608 ,  H01L29/161 ,  H01L29/22 ,  H01L29/4966 ,  H01L29/4983 ,  H01L29/517 ,  H01L29/66545 ,  H01L29/7851 ,  H01L29/7853

Abstract: A method for fabricating a semiconductor device comprises forming a first hardmask, a planarizing layer, and a second hardmask on a substrate. Removing portions of the second hardmask and forming alternating blocks of a first material and a second material over the second hardmask. The blocks of the second material are removed to expose portions of the planarizing layer. Exposed portions of the planarizing layer and the first hardmask are removed to expose portions of the first hardmask. Portions of the first hardmask and portions of the substrate are removed to form a first fin and a second fin. Portions of the substrate are removed to further increase the height of the first fin and substantially remove the second fin. A gate stack is formed over a channel region of the first fin.

公开(公告)号：US09812324B1

公开(公告)日：2017-11-07

申请号：US15405789

申请日：2017-01-13

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Lei Zhuang ,  Lars Liebmann ,  Stuart A. Sieg ,  Fee Li Lie ,  Mahender Kumar ,  Shreesh Narasimha ,  Ahmed Hassan ,  Guillaume Bouche ,  Xintuo Dai

IPC: H01L21/02 ,  H01L21/76 ,  H01L21/30 ,  H01L21/027 ,  H01L29/66 ,  H01L27/02 ,  H01L21/8234 ,  H01L21/762 ,  H01L21/308 ,  H01L21/28 ,  H01L21/3065

CPC classification number: H01L27/0207 ,  H01L21/28123 ,  H01L21/3065 ,  H01L21/3086 ,  H01L21/76224 ,  H01L21/823431 ,  H01L29/66545 ,  H01L29/66795

Abstract: A method includes providing a semiconductor structure having a substrate including a longitudinally extending plurality of fins formed thereon. A target layout pattern is determined, which overlays active areas devices disposed on the fins. The target layout pattern includes a first group of sections overlaying devices having more fins than adjacent devices and a second group of sections overlaying devices having less fins than adjacent devices. A first extended exposure pattern is patterned into the structure, and includes extensions that extend sections of the first group toward adjacent sections of the first group. A second extended exposure pattern is patterned into the structure, and includes extensions that extend sections of the second group toward adjacent sections of the second group. Portions of the first and second extended exposure patterns are combined to form a final pattern overlaying the same active areas as the target pattern.

公开(公告)号：US20170092507A1

公开(公告)日：2017-03-30

申请号：US15363596

申请日：2016-11-29

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L21/308 ,  H01L21/8234 ,  H01L21/311

CPC classification number: H01L21/3086 ,  H01L21/0271 ,  H01L21/0337 ,  H01L21/3081 ,  H01L21/31144 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0603 ,  H01L29/0692

Abstract: A method of making a semiconductor device includes disposing a first hard mask (HM), amorphous silicon, and second HM on a substrate; disposing oxide and neutral layers on the second HM; removing a portion of the oxide and neutral layers to expose a portion of the second HM; forming a guiding pattern by selectively backfilling with a polymer; forming a self-assembled block copolymer (BCP) on the guiding pattern; removing a portion of the BCP to form an etch template; transferring the pattern from said template into the substrate and forming uniform silicon fin arrays with two types of HM stacks with different materials and heights; gap-filling with oxide followed by planarization; selectively removing and replacing the taller HM stack with a third HM material; planarizing the surface and exposing both HM stacks; and selectively removing the shorter HM stack and the silicon fins underneath.