公开(公告)号：US20240395875A1

公开(公告)日：2024-11-28

申请号：US18788591

申请日：2024-07-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/40 ,  H01L21/3115 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L29/786

Abstract: Semiconductor devices and methods of manufacturing the semiconductor devices are disclosed herein. The methods include forming nanostructures in a multilayer stack of semiconductor materials. An interlayer dielectric is formed surrounding the nanostructures and a gate dielectric is formed surrounding the interlayer dielectric. A first work function layer is formed over the gate dielectric. Once the first work function layer has been formed, an annealing process is performed on the resulting structure and oxygen is diffused from the gate dielectric into the interlayer dielectric. After performing the annealing process, a second work function layer is formed adjacent the first work function layer. A gate electrode stack of a nano-FET device is formed over the nanostructures by depositing a conductive fill material over the second work function layer.

公开(公告)号：US20240387704A1

公开(公告)日：2024-11-21

申请号：US18785474

申请日：2024-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Te-Yang Lai ,  Che-Hao Chang ,  Chi On Chui

IPC: H01L29/66 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/762 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/10

Abstract: A method of manufacturing a semiconductor device includes forming a dielectric layer conformally over a plurality of fins on a substrate, forming a first high-k layer conformally over the dielectric layer, and forming a flowable oxide over the first high-k layer. Forming the flowable oxide includes filling first trenches adjacent fins of the plurality of fins. The method further includes recessing the flowable oxide to form second trenches between adjacent fins of the plurality of fins, forming a second high-k layer over the first high-k layer and the flowable oxide, performing a planarization that exposes top surfaces of the plurality of fins, and recessing the dielectric layer to form a plurality of dummy fins that include remaining portions of the first and second high-k layers and the flowable oxide.

公开(公告)号：US20240379777A1

公开(公告)日：2024-11-14

申请号：US18783848

申请日：2024-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui ,  Chun-I Wu ,  Huang-Lin Chao

IPC: H01L29/40 ,  H01L21/28 ,  H01L21/285 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L29/786

Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming a source/drain region on a side of the dummy gate stack, removing the dummy gate stack to form a trench, depositing a gate dielectric layer extending into the trench, depositing a metal-containing layer over the gate dielectric layer, and depositing a silicon-containing layer on the metal-containing layer. The metal-containing layer and the silicon-containing layer in combination act as a work-function layer. A planarization process is performed to remove excess portions of the silicon-containing layer, the metal-containing layer, and the gate dielectric layer, with remaining portions of the silicon-containing layer, the metal-containing layer, and the gate dielectric layer forming a gate stack.

公开(公告)号：US20240379680A1

公开(公告)日：2024-11-14

申请号：US18779905

申请日：2024-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kai-Hsuan Lee ,  Sai-Hooi Yeong ,  Chi On Chui

IPC: H01L27/092 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/417 ,  H01L29/66 ,  H01L29/78

Abstract: A method of forming a semiconductor device includes: forming a gate structure over a fin that protrudes above a substrate, the gate structure being surrounded by a first interlayer dielectric (ILD) layer; forming a trench in the first ILD layer adjacent to the fin; filling the trench with a first dummy material; forming a second ILD layer over the first ILD layer and the first dummy material; forming an opening in the first ILD layer and the second ILD layer, the opening exposing a sidewall of the first dummy material; lining sidewalls of the opening with a second dummy material; after the lining, forming a conductive material in the opening; after forming the conductive material, removing the first and the second dummy materials from the trench and the opening, respectively; and after the removing, sealing the opening and the trench by forming a dielectric layer over the second ILD layer.

公开(公告)号：US20240371963A1

公开(公告)日：2024-11-07

申请号：US18770185

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28 ,  H01L21/285 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/45 ,  H01L29/66 ,  H01L29/786

Abstract: In an embodiment, a device includes: a first channel region; a second channel region; and a gate structure around the first channel region and the second channel region, the gate structure including: a gate dielectric layer; a first p-type work function metal on the gate dielectric layer, the first p-type work function metal including fluorine and aluminum; a second p-type work function metal on the first p-type work function metal, the second p-type work function metal having a lower concentration of fluorine and a lower concentration of aluminum than the first p-type work function metal; and a fill layer on the second p-type work function metal.

公开(公告)号：US20240365559A1

公开(公告)日：2024-10-31

申请号：US18766899

申请日：2024-07-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Feng Young ,  Sai-Hooi Yeong ,  Chi On Chui ,  Yu-Ming Lin

IPC: H10B51/30 ,  H01L21/02 ,  H01L21/768 ,  H01L29/06 ,  H01L29/24 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78 ,  H01L29/786 ,  H10B43/20 ,  H10B43/30 ,  H10B51/20 ,  H10B99/00

CPC classification number: H10B51/30 ,  H01L21/02565 ,  H01L21/02603 ,  H01L21/76816 ,  H01L21/76877 ,  H01L29/0673 ,  H01L29/24 ,  H01L29/42392 ,  H01L29/66969 ,  H01L29/78391 ,  H01L29/78696 ,  H10B43/20 ,  H10B43/30 ,  H10B51/20 ,  H10B99/00

Abstract: 3D-NOR memory array devices and methods of manufacture are disclosed herein. A method includes forming a multi-layer stack over a substrate by forming alternating layers of an isolation material and a dummy material. An array of dummy nanostructures is formed in a channel region of the multi-layer stack by performing a wire release process. Once the nanostructures have been formed, a single layer of an oxide semiconductor material is deposited over and surrounds the dummy nanostructures. A memory film is then deposited over the oxide semiconductor material and a conductive wrap-around structure is formed over the memory film. Source/bit line structures may be formed by replacing the layers of the dummy material outside of the channel region with a metal fill material. A staircase conductor structure can be formed the source/bit line structures in a region of the multi-layer stack adjacent the memory array.

公开(公告)号：US20240365557A1

公开(公告)日：2024-10-31

申请号：US18770406

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Sai-Hooi Yeong ,  Bo-Feng Young ,  Yu-Ming Lin ,  Chi On Chui

IPC: H10B51/20 ,  H01L21/28 ,  H01L29/78 ,  H01L29/786 ,  H10B51/00 ,  H10B51/10 ,  H10B51/30

CPC classification number: H10B51/20 ,  H01L29/40111 ,  H01L29/78391 ,  H01L29/785 ,  H01L29/78696 ,  H10B51/00 ,  H10B51/10 ,  H10B51/30

Abstract: A device includes a first channel; a second channel above the first channel; and a gate structure surrounding the first and second channels, wherein the gate structure includes a ferroelectric (FE) layer surrounding the first and second channels and a gate metal layer surrounding the FE layer. The device further includes two first electrodes connected to two sides of the first channel; two second electrodes connected to two sides of the second channel; a dielectric layer between the first and the second electrodes; and an inner spacer layer between the two first electrodes and the gate structure.

公开(公告)号：US20240363627A1

公开(公告)日：2024-10-31

申请号：US18767022

申请日：2024-07-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuan-Chang Chiu ,  Chia-Ching Lee ,  Chien-Hao Chen ,  Hung-Chin Chung ,  Hsien-Ming Lee ,  Chi On Chui ,  Hsuan-Yu Tung ,  Chung-Chiang Wu

IPC: H01L27/088 ,  H01L21/8234 ,  H01L29/417 ,  H01L29/423 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L27/0886 ,  H01L21/823431 ,  H01L29/41791 ,  H01L29/42372 ,  H01L29/6681 ,  H01L29/785

Abstract: A structure includes a semiconductor substrate including a first semiconductor region and a second semiconductor region, a first transistor in the first semiconductor region, and a second transistor in the second semiconductor region. The first transistor includes a first gate dielectric over the first semiconductor region, a first work function layer over and contacting the first gate dielectric, and a first conductive region over the first work function layer. The second transistor includes a second gate dielectric over the second semiconductor region, a second work function layer over and contacting the second gate dielectric, wherein the first work function layer and the second work function layer have different work functions, and a second conductive region over the second work function layer.

公开(公告)号：US20240363432A1

公开(公告)日：2024-10-31

申请号：US18767282

申请日：2024-07-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/285 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/762 ,  H01L21/764 ,  H01L27/088 ,  H01L29/06 ,  H01L29/08 ,  H01L29/45 ,  H01L29/66

CPC classification number: H01L21/823481 ,  H01L21/28518 ,  H01L21/31051 ,  H01L21/31111 ,  H01L21/76229 ,  H01L21/764 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823475 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/45 ,  H01L29/66545

Abstract: A method includes forming a semiconductor fin protruding higher than top surfaces of isolation regions. The isolation regions extend into a semiconductor substrate. The method further includes etching a portion of the semiconductor fin to form a trench, filling the trench with a first dielectric material, wherein the first dielectric material has a first bandgap, and performing a recessing process to recess the first dielectric material. A recess is formed between opposing portions of the isolation regions. The recess is filled with a second dielectric material. The first dielectric material and the second dielectric material in combination form an additional isolation region. The second dielectric material has a second bandgap smaller than the first bandgap.

公开(公告)号：US20240363351A1

公开(公告)日：2024-10-31

申请号：US18765720

申请日：2024-07-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/28 ,  H01L21/02 ,  H01L21/285 ,  H01L21/3115 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L29/49 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L21/28088 ,  H01L21/0259 ,  H01L21/28185 ,  H01L21/28518 ,  H01L21/3115 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823842 ,  H01L21/823857 ,  H01L21/823864 ,  H01L21/823871 ,  H01L27/092 ,  H01L29/0665 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/4908 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66742 ,  H01L29/78618 ,  H01L29/78696 ,  H01L29/0673

Abstract: In some embodiments, a method includes forming a plurality of nanostructures over a substrate; etching the plurality of nanostructures to form first recesses; forming source/drain regions in the first recesses; removing first nanostructures of the plurality of nanostructures leaving second nanostructures of the plurality of nanostructures; depositing a gate dielectric over and around the second nanostructures; performing an aluminum treatment on the gate dielectric; depositing a first conductive material over and around the gate dielectric; performing a fluorine treatment on the first conductive material; and depositing a second conductive material over and around the first conductive material.