Abstract:
A semiconductor device includes a set of fin structures having a set of fin ends at a respective vertical surface of a fin structure and is separated by a set of trenches from other fin structures. Each of the fin structures has a top surface which is higher than a top surface of a dielectric material in the set of trenches. A set of dielectric blocks is disposed at the set of fin ends, the dielectric blocks having a top surface level with or above the top surfaces of the fin structures which inhibit excessive epitaxial growth at the fin ends.
Abstract:
A process for fabrication of semiconductor devices, particularly FinFETs, having a low contact horizontal resistance and a resulting device are provided. Embodiments include: providing a substrate having source and drain regions separated by a gate region; forming a gate electrode having a first length on the gate region; forming an epitaxy layer on the source and drain regions; forming a contact layer having a second length, longer than the first length, at least partially on the epitaxy layer; and forming an oxide layer on top and side surfaces of the contact layer for at least the first length.
Abstract:
Embodiments are directed to a method of forming portions of a fin-type field effect transistor (FinFET). The method includes forming at least one fin, and forming a dielectric layer over at least a portion of the at least one fin. The method further includes forming a work function layer over at least a portion of the dielectric layer. The method further includes forming a source region or a drain region adjacent the at least one fin, and performing an anneal operation, wherein the anneal operation anneals the dielectric layer and either the source region or the drain region, and wherein the work function layer provides a protection function to the at least a portion of the dielectric layer during the anneal operation.
Abstract:
A method of forming a single diffusion break includes patterning a fin hardmask disposed over a substrate. First and second fin arrays separated by an isolation region are etched into the substrate from the patterned fin hardmask. Any remaining fin hardmask being self-aligned with the fins. A first dielectric fill material is disposed and planarized over the arrays to expose top surfaces of the remaining fin hardmask. A second dielectric strip is formed over the first dielectric fill material to cover the isolation region and end portions of the remaining fin hardmask. Any exposed portions of the remaining fin hardmask are anisotropically etched away. The end portions of the remaining fin hardmask form base extensions of a base for a single diffusion break (SDB) in the isolation region. The first dielectric fill material and second dielectric strip are etched to complete formation of the base for the single diffusion break.
Abstract:
A method of forming a gate structure for a semiconductor device that includes forming first spacers on the sidewalls of replacement gate structures that are present on a fin structure, wherein an upper surface of the first spacers is offset from an upper surface of the replacement gate structure, and forming at least second spacers on the first spacers and the exposed surfaces of the replacement gate structure. The method may further include substituting the replacement gate structure with a functional gate structure having a first width portion in a first space between adjacent first spacers, and a second width portion having a second width in a second space between adjacent second spacers, wherein the second width is greater than the first width.
Abstract:
A method of forming a gate structure for a semiconductor device that includes forming first spacers on the sidewalls of replacement gate structures that are present on a fin structure, wherein an upper surface of the first spacers is offset from an upper surface of the replacement gate structure, and forming at least second spacers on the first spacers and the exposed surfaces of the replacement gate structure. The method may further include substituting the replacement gate structure with a functional gate structure having a first width portion in a first space between adjacent first spacers, and a second width portion having a second width in a second space between adjacent second spacers, wherein the second width is greater than the first width.
Abstract:
A method can include epitaxially growing epitaxial growth material within a logic region of a semiconductor structure. A method can include performing simultaneously with the growing epitaxial growth within an analog region of the semiconductor structure. A method can include performing epitaxial growth to form an epitaxial growth formation that defines an electrode of an analog device within an analog region of the semiconductor structure, wherein the performing includes using a first surface and a second surface as seed surfaces.
Abstract:
Methods of forming a SDB with a partial or complete insulator structure formed over the SDB and resulting devices are provided. Embodiments include forming a SDB with a first width in a substrate; forming a first metal gate in an ILD on top of the SDB, with a second width larger than the first width; forming second and third metal gates in the ILD on the substrate on opposite sides of the first metal gate, the second and third metal gates laterally separated from the first metal gate; forming a photoresist over the second and third gates; removing the first metal gate down to the SDB, forming a cavity; removing the photoresist; and filling the cavity with an insulator layer.
Abstract:
One illustrative method disclosed herein includes, among other things, forming a fin protection layer around a fin, forming a sacrificial gate electrode above a section of the fin protection layer, forming at least one sidewall spacer adjacent the sacrificial gate electrode, removing the sacrificial gate electrode to define a gate cavity that exposes a portion of the fin protection layer, oxidizing at least the exposed portion of the fin protection layer to thereby form an oxidized portion of the fin protection layer, and removing the oxidized portion of the fin protection layer so as to thereby expose a surface of the fin within the gate cavity.
Abstract:
One method includes forming trenches that define a fin structure including a first layer of a first semiconductor material and a second layer of a second semiconductor material positioned above a substrate, performing at least one etching process that exposes opposing end surfaces of the first and second layers, performing at least one recess etching process that removes end portions of the first layer and defines a cavity on opposite ends of the first layer, performing an epitaxial deposition process that fills each of the cavities with a support structure including a third semiconductor material, and performing an etching process to selectively remove remaining portions of the recessed first layer relative to the second layer and the support structures, the end portions of the second layer and the support structures defining pillars on opposite ends of the fin structure.