公开(公告)号：US20190123160A1

公开(公告)日：2019-04-25

申请号：US16190549

申请日：2018-11-14

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Andreas Knorr ,  Julien Frougier ,  Hui Zang ,  Min-hwa Chi

IPC: H01L29/423 ,  H01L27/088 ,  H01L29/66 ,  H01L29/06 ,  H01L29/49 ,  H01L29/786

Abstract: A method of forming a GAA FinFET, including: forming a fin on a substrate, the substrate having a STI layer formed thereon and around a portion of a FIN-bottom portion of the fin, the fin having a dummy gate formed thereover, the dummy gate having a gate sidewall spacer on sidewalls thereof; forming a FIN-void and an under-FIN cavity in the STI layer; forming first spacers by filling the under-FIN cavity and FIN-void with a first fill; removing the dummy gate, thereby exposing both FIN-bottom and FIN-top portions of the fin underneath the gate; creating an open area underneath the exposed FIN-top by removing the exposed FIN-bottom; and forming a second spacer by filling the open area with a second fill; wherein a distance separates a top-most surface of the second spacer from a bottom-most surface of the FIN-top portion. A GAA FinFET formed by the method is also disclosed.

公开(公告)号：US20190103319A1

公开(公告)日：2019-04-04

申请号：US15723472

申请日：2017-10-03

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yi Qi ,  Hsien-Ching Lo ,  Jianwei Peng ,  Wei Hong ,  Yanping Shen ,  Yongjun Shi ,  Hui Zang ,  Ruilong Xie ,  Kangguo Cheng ,  Tenko Yamashita ,  Chun-chen Yeh

IPC: H01L21/8234 ,  H01L21/311 ,  H01L21/3213 ,  H01L27/088

Abstract: Disclosed is a method of forming a structure with multiple vertical field effect transistors (VFETs). In the method, lower source/drain regions are formed on a substrate such that semiconductor fins extend vertically above the lower source/drain regions. Lower spacers are formed on the lower source/drain regions and positioned laterally adjacent to the semiconductor fins. Gates, having co-planar top surfaces, are formed on the lower spacers and positioned laterally adjacent to the semiconductor fins. However, process steps are performed prior to gate formation to ensure that the top surfaces of the lower source/drain region and lower spacer of a first VFET are below the levels of the top surfaces of the lower source/drain region and lower spacer, respectively, of a second VFET. As a result, the first VFET will have a longer gate, higher threshold voltage and lower switching speed. Also disclosed is the structure formed according to the method.

公开(公告)号：US10249538B1

公开(公告)日：2019-04-02

申请号：US15723472

申请日：2017-10-03

Applicant: GLOBALFOUNDRIES INC.

Inventor： Yi Qi ,  Hsien-Ching Lo ,  Jianwei Peng ,  Wei Hong ,  Yanping Shen ,  Yongjun Shi ,  Hui Zang ,  Ruilong Xie ,  Kangguo Cheng ,  Tenko Yamashita ,  Chun-chen Yeh

IPC: H01L21/8234 ,  H01L27/088 ,  H01L21/3213 ,  H01L21/311

Abstract: Disclosed is a method of forming a structure with multiple vertical field effect transistors (VFETs). In the method, lower source/drain regions are formed on a substrate such that semiconductor fins extend vertically above the lower source/drain regions. Lower spacers are formed on the lower source/drain regions and positioned laterally adjacent to the semiconductor fins. Gates, having co-planar top surfaces, are formed on the lower spacers and positioned laterally adjacent to the semiconductor fins. However, process steps are performed prior to gate formation to ensure that the top surfaces of the lower source/drain region and lower spacer of a first VFET are below the levels of the top surfaces of the lower source/drain region and lower spacer, respectively, of a second VFET. As a result, the first VFET will have a longer gate, higher threshold voltage and lower switching speed. Also disclosed is the structure formed according to the method.

公开(公告)号：US20190096679A1

公开(公告)日：2019-03-28

申请号：US15712996

申请日：2017-09-22

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Balaji Kannan ,  Bala Haran ,  Vimal K. Kamineni ,  Sungkee Han ,  Neal Makela ,  Suraj K. Patil ,  Pei Liu ,  Chih-Chiang Chang ,  Katsunori Onishi ,  Keith Kwong Hon Wong ,  Ruilong Xie ,  Chanro Park ,  Min Gyu Sung

IPC: H01L21/28 ,  H01L29/423 ,  H01L29/49 ,  H01L29/78

Abstract: Structures for a field-effect transistor and methods for forming a structure for a field-effect transistor. A gate cavity is formed in a dielectric layer that includes a bottom surface and a plurality sidewalls that extend to the bottom surface. A gate dielectric layer is formed at the sidewalls and the bottom surface of the gate cavity. A work function metal layer is deposited on the gate dielectric layer at the sidewalls and the bottom surface of the gate cavity. A fill metal layer is deposited inside the gate cavity after the work function metal layer is deposited. The fill metal layer is formed in direct contact with the work function metal layer.

公开(公告)号：US10217869B2

公开(公告)日：2019-02-26

申请号：US15936149

申请日：2018-03-26

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L21/02 ,  H01L21/321 ,  H01L29/423 ,  H01L21/28 ,  H01L29/786

Abstract: A semiconductor structure includes a substrate, and a replacement metal gate (RMG) structure is attached to the substrate. The RMG structure includes a lower portion and an upper tapered portion. A source junction is disposed on the substrate and attached to a first low-k spacer portion. A drain junction is disposed on the substrate and attached to a second low-k spacer portion. A first oxide layer is disposed on the source junction, and attached to the first low-k spacer portion. A second oxide layer is disposed on the drain junction, and attached to the second low-k spacer portion. A cap layer is disposed on a top surface layer of the RMG structure and attached to the first oxide layer and the second oxide layer.

公开(公告)号：US10204994B2

公开(公告)日：2019-02-12

申请号：US15477565

申请日：2017-04-03

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Chanro Park ,  Andre P. Labonte ,  Lars W. Liebmann ,  Nigel G. Cave ,  Mark V. Raymond ,  Guillaume Bouche ,  David E. Brown

IPC: H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L21/768 ,  H01L27/088 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/3213

Abstract: One illustrative device disclosed herein includes, among other things, a stepped conductive source/drain structure with a first recess defined therein and a stepped final gate structure with a second recess defined therein, wherein, when viewed from above, the second recess is axially and laterally offset from the first recess. In this example, the device also includes a layer of insulating material positioned above the stepped conductive source/drain structure and the stepped final gate structure, a conductive gate (CB) contact that is conductively coupled to the stepped final gate structure and a conductive source/drain (CA) contact that is conductively coupled to the stepped conductive source/drain structure.

公开(公告)号：US20190043758A1

公开(公告)日：2019-02-07

申请号：US15670366

申请日：2017-08-07

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Hui Zang ,  Keith Tabakman ,  Ruilong Xie

IPC: H01L21/8234 ,  H01L21/311 ,  H01L21/283 ,  H01L21/768

Abstract: Various novel methods of forming a gate-to-source/drain conductive contact structure and the resulting novel device structures are disclosed. One illustrative method disclosed herein includes performing at least one first etching process to form a recess in a gate structure of a gate of a transistor device so as to expose an innermost surface of a portion of a sidewall spacer positioned adjacent a first sidewall of the gate structure and performing at least one second etching process through at least the recess in the gate structure so as to remove at least a portion of the portion of the sidewall spacer with the exposed innermost surface.

公开(公告)号：US10186599B1

公开(公告)日：2019-01-22

申请号：US15655547

申请日：2017-07-20

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES Inc. ,  SAMSUNG ELECTRONICS CO., LTD.

Inventor： Su Chen Fan ,  Andrew M. Greene ,  Sean Lian ,  Balasubramanian Pranatharthiharan ,  Mark V. Raymond ,  Ruilong Xie

IPC: H01L21/82 ,  H01L29/66 ,  H01L21/033 ,  H01L21/768 ,  H01L21/285 ,  H01L29/49 ,  H01L29/51

Abstract: Techniques for forming self-aligned contacts by forming gate sidewall spacers and gates before forming the contacts are provided. In one aspect, a method of forming self-aligned contacts includes the steps of: forming multiple gate sidewall spacers on a substrate; burying the gate sidewall spacers in a dielectric; forming gate trenches by selectively removing the dielectric from regions between the gate sidewall spacers in which gates will be formed; forming the gates in the gate trenches; forming contact trenches by selectively removing the dielectric from regions between the gate sidewall spacers in which the self-aligned contacts will be formed; and forming the self-aligned contacts in the contact trenches. A device structure having self-aligned contacts is also provided.

公开(公告)号：US10177041B2

公开(公告)日：2019-01-08

申请号：US15455203

申请日：2017-03-10

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Laertis Economikos ,  Chanro Park ,  Min Gyu Sung

IPC: H01L21/8238 ,  H01L21/324 ,  H01L29/66 ,  H01L27/092 ,  H01L29/78

Abstract: Disclosed are method embodiments for forming an integrated circuit (IC) structure with at least one first-type FINFET and at least one second-type FINFET, wherein the first-type FINFET has a first replacement metal gate (RMG) adjacent to a first semiconductor fin, the second-type FINFET has a second RMG adjacent to a second semiconductor fin, and the first RMG is in end-to-end alignment with the second RMG and physically and electrically isolated from the second RMG by a dielectric column. The method embodiments minimize the risk of the occurrence defects within the RMGs by forming the dielectric column during formation of the first and second RMGs and, particularly, after deposition and anneal of a gate dielectric layer for the first and second RMGs, but before deposition of at least one of multiple work function metal layers. Also disclosed herein are IC structure embodiments formed according to the above-described method embodiments.

公开(公告)号：US10170544B2

公开(公告)日：2019-01-01

申请号：US15833285

申请日：2017-12-06

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Christopher M. Prindle ,  Min Gyu Sung ,  Tek Po Rinus Lee

IPC: H01L29/06 ,  H01L21/311 ,  H01L21/762 ,  H01L29/66 ,  H01L29/78

Abstract: An integrated circuit product includes a FinFET device, a device isolation region that is positioned around a perimeter of the FinFET device, and an isolation protection layer that is positioned above the device isolation region. The FinFET device includes at least one fin, a gate structure, and a sidewall spacer, the device isolation region includes a first insulating material, and the isolation protection layer includes a material that is different from the first insulating material. A first portion of the isolation protection layer is positioned under a portion of the gate structure and under a portion of the sidewall spacer, wherein a second portion of the isolation protection layer is not positioned under the gate structure and is not positioned under the sidewall spacer, the first portion of the isolation protection layer having a thickness that is greater than a thickness of the second portion.