公开(公告)号：US09502518B2

公开(公告)日：2016-11-22

申请号：US14312418

申请日：2014-06-23

Applicant: STMicroelectronics, Inc. ,  Globalfoundries Inc. ,  International Business Machines Corporation

Inventor： Qing Liu ,  Ruilong Xie ,  Chun-chen Yeh ,  Xiuyu Cai

IPC: H01L29/423 ,  H01L29/78 ,  H01L29/16 ,  H01L29/06 ,  H01L29/51 ,  H01L29/66 ,  H01L29/167 ,  H01L29/36 ,  H01L29/10 ,  H01L29/161 ,  H01L29/165 ,  B82Y10/00 ,  H01L29/775 ,  H01L29/786

CPC classification number: H01L29/42392 ,  B82Y10/00 ,  H01L29/0649 ,  H01L29/0673 ,  H01L29/1037 ,  H01L29/1608 ,  H01L29/161 ,  H01L29/165 ,  H01L29/167 ,  H01L29/36 ,  H01L29/42364 ,  H01L29/51 ,  H01L29/518 ,  H01L29/66439 ,  H01L29/66545 ,  H01L29/66742 ,  H01L29/6681 ,  H01L29/775 ,  H01L29/785 ,  H01L29/78618 ,  H01L29/78696

Abstract: A high performance GAA FET is described in which vertically stacked silicon nanowires carry substantially the same drive current as the fin in a conventional FinFET transistor, but at a lower operating voltage, and with greater reliability. One problem that occurs in existing nanowire GAA FETs is that, when a metal is used to form the wrap-around gate, a short circuit can develop between the source and drain regions and the metal gate portion that underlies the channel. The vertically stacked nanowire device described herein, however, avoids such short circuits by forming insulating barriers in contact with the source and drain regions, prior to forming the gate. Through the use of sacrificial films, the fabrication process is almost fully self-aligned, such that only one lithography mask layer is needed, which significantly reduces manufacturing costs.

Abstract translation: 描述了一种高性能GAA FET，其中垂直堆叠的硅纳米线在传统的FinFET晶体管中承载与鳍片基本上相同的驱动电流，但是在较低的工作电压下并且具有更高的可靠性。 在现有的纳米线GAA FET中出现的一个问题是，当使用金属来形成环绕栅极时，在源极和漏极区域之间以及在通道下方的金属栅极部分可以产生短路。 然而，本文所述的垂直堆叠的纳米线器件在形成栅极之前通过形成与源极和漏极区域接触的绝缘屏障来避免这种短路。 通过使用牺牲膜，制造工艺几乎完全自对准，使得仅需要一个光刻掩模层，这显着降低制造成本。

公开(公告)号：US20160276348A1

公开(公告)日：2016-09-22

申请号：US15168382

申请日：2016-05-31

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc. ,  STMicroelectronics, Inc.

Inventor： Xiuyu Cai ,  Qing Liu ,  Ruilong Xie ,  Chun-chen Yeh

IPC: H01L27/092 ,  H01L29/165 ,  H01L21/8238

CPC classification number: H01L27/0924 ,  H01L21/0338 ,  H01L21/3086 ,  H01L21/3088 ,  H01L21/823807 ,  H01L21/823821 ,  H01L21/845 ,  H01L27/0922 ,  H01L27/1211 ,  H01L29/0684 ,  H01L29/1054 ,  H01L29/16 ,  H01L29/165 ,  H01L29/7849

Abstract: A semiconductor substrate includes a bulk substrate layer that extends along a first axis to define a width and a second axis perpendicular to the first axis to define a height. A plurality of hetero semiconductor fins includes an epitaxial material formed on a first region of the bulk substrate layer. A plurality of non-hetero semiconductor fins is formed on a second region of the bulk substrate layer different from the first region. The non-hetero semiconductor fins are integrally formed from the bulk substrate layer such that the material of the non-hetero semiconductor fins is different from the epitaxial material.

公开(公告)号：US09337079B2

公开(公告)日：2016-05-10

申请号：US13647986

申请日：2012-10-09

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Qing Liu ,  Shom Ponoth

IPC: H01L21/70 ,  H01L21/762 ,  H01L21/84

CPC classification number: H01L21/76283 ,  H01L21/31111 ,  H01L21/76232 ,  H01L21/84

Abstract: Isolation trenches are etched through an active silicon layer overlying a buried oxide on a substrate into the substrate, and through any pad dielectric(s) on the active silicon layer. Lateral epitaxial growth of the active silicon layer forms protrusions into the isolation trenches to a lateral distance of at least about 5 nanometers, and portions of the isolation trenches around the protrusions are filled with dielectric. Raised source/drain regions are formed on portions of the active silicon layer including a dielectric. As a result, misaligned contacts passing around edges of the raised source/drain regions remain spaced apart from sidewalls of the substrate in the isolation trenches.

Abstract translation: 通过将衬底上的掩埋氧化物覆盖在衬底中以及通过有源硅层上的任何焊盘电介质的有源硅层蚀刻隔离沟槽。 有源硅层的横向外延生长在隔离沟槽中形成至少约5纳米的横向距离的突起，并且围绕突起的部分隔离沟槽被电介质填充。 在包括电介质的有源硅层的部分上形成凸起的源极/漏极区。 结果，穿过凸起的源极/漏极区域的边缘的不对准触点保持与隔离沟槽中的衬底的侧壁间隔开。

公开(公告)号：US20160104644A1

公开(公告)日：2016-04-14

申请号：US14512700

申请日：2014-10-13

Applicant: STMicroelectronics, Inc. ,  GlobalFoundries Inc ,  International Business Machines Corporation

Inventor： Qing Liu ,  Ruilong Xie ,  Chun-Chen Yeh

IPC: H01L21/8234 ,  H01L29/423 ,  H01L27/088

CPC classification number: H01L29/42376 ,  H01L21/82345 ,  H01L21/823456 ,  H01L27/088 ,  H01L29/42372 ,  H01L29/495 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/78

Abstract: Dummy gates are removed from a pre-metal layer to produce a first opening (with a first length) and a second opening (with a second length longer than the first length). Work function metal for a metal gate electrode is provided in the first and second openings. Tungsten is deposited to fill the first opening and conformally line the second opening, thus leaving a third opening. The thickness of the tungsten layer substantially equals the length of the first opening. The third opening is filled with an insulating material. The tungsten is then recessed in both the first and second openings using a dry etch to substantially a same depth from a top surface of the pre-metal layer to complete the metal gate electrode. Openings left following the recess operation are then filled with a dielectric material forming a cap on the gate stack which includes the metal gate electrode.

Abstract translation: 从预金属层去除虚拟门以产生具有第一长度的第一开口和第二开口（具有长于第一长度的第二长度）。 用于金属栅电极的功函数金属设置在第一和第二开口中。 沉积钨以填充第一开口并保形地排列第二开口，从而留下第三个开口。 钨层的厚度基本上等于第一开口的长度。 第三个开口填充绝缘材料。 然后使用干蚀刻将钨从第一和第二开口凹入到与金属前层的顶表面基本相同的深度以完成金属栅电极。 然后在凹槽操作之后留下的开口填充有在包括金属栅电极的栅堆叠上形成盖的电介质材料。

公开(公告)号：US20160013096A1

公开(公告)日：2016-01-14

申请号：US14856949

申请日：2015-09-17

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMicroelectronics, Inc. ,  COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Inventor： Bruce B. Doris ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet ,  Maud Vinet

IPC: H01L21/762 ,  H01L21/768 ,  H01L29/06 ,  H01L29/417 ,  H01L29/08 ,  H01L21/02 ,  H01L29/66

CPC classification number: H01L21/76879 ,  H01L21/0217 ,  H01L21/76224 ,  H01L21/76283 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66568 ,  H01L29/66628 ,  H01L29/78609

Abstract: A shallow trench is formed to extend into a handle substrate of a semiconductor-on-insulator (SOI) layer. A dielectric liner stack of a dielectric metal oxide layer and a silicon nitride layer is formed in the shallow trench, followed by deposition of a shallow trench isolation fill portion. The dielectric liner stack is removed from above a top surface of a top semiconductor portion, followed by removal of a silicon nitride pad layer and an upper vertical portion of the dielectric metal oxide layer. A divot laterally surrounding a stack of a top semiconductor portion and a buried insulator portion is filled with a silicon nitride portion. Gate structures and source/drain structures are subsequently formed. The silicon nitride portion or the dielectric metal oxide layer functions as a stopping layer during formation of source/drain contact via holes, thereby preventing electrical shorts between source/drain contact via structures and the handle substrate.

公开(公告)号：US20150325487A1

公开(公告)日：2015-11-12

申请号：US14802407

申请日：2015-07-17

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Qing Liu ,  Balasubramanian Pranatharthiharan ,  Shom Ponoth

IPC: H01L21/84 ,  H01L21/02 ,  H01L29/66 ,  H01L21/8238 ,  H01L21/762

CPC classification number: H01L21/845 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/76224 ,  H01L21/823821 ,  H01L21/823878 ,  H01L27/1211 ,  H01L29/6653 ,  H01L29/6656

Abstract: On a first semiconductor material substrate, an overlying sacrificial layer formed of a second semiconductor material is deposited. In a first region, a first semiconductor material region is formed over the sacrificial layer. In a second region, a second semiconductor material region is formed over the sacrificial layer. The first semiconductor material region is patterned to define a first FinFET fin. The second semiconductor material region is patterned to define a second FinFET fin. The fins are each covered with a cap and sidewall spacer. The sacrificial layer formed of the second semiconductor material is then selectively removed to form an opening below each of the first and second FinFET fins (with those fins being supported by the sidewall spacers). The openings below each of the fins are then filled with a dielectric material that serves to isolate the semiconductive materials of the fins from the substrate.

Abstract translation: 在第一半导体材料基板上沉积由第二半导体材料形成的上覆牺牲层。 在第一区域中，在牺牲层上形成第一半导体材料区域。 在第二区域中，在牺牲层上形成第二半导体材料区域。 图案化第一半导体材料区域以限定第一FinFET鳍片。 图案化第二半导体材料区域以限定第二FinFET鳍片。 翅片各自被盖和侧壁间隔物覆盖。 然后选择性地去除由第二半导体材料形成的牺牲层，以在第一和第二FinFET鳍片下面形成开口（这些鳍片由侧壁间隔件支撑）。 然后每个翅片下面的开口填充有用于将鳍片的半导体材料与衬底隔离的介电材料。

公开(公告)号：US09171757B2

公开(公告)日：2015-10-27

申请号：US14096515

申请日：2013-12-04

Applicant: International Business Machines Corporation ,  STMicroelectronics, Inc. ,  COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Inventor： Bruce B. Doris ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet ,  Maud Vinet

IPC: H01L21/336 ,  H01L21/76 ,  H01L21/425 ,  H01L21/768 ,  H01L21/762 ,  H01L29/06 ,  H01L29/786 ,  H01L29/66

CPC classification number: H01L21/76879 ,  H01L21/0217 ,  H01L21/76224 ,  H01L21/76283 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66568 ,  H01L29/66628 ,  H01L29/78609

Abstract: A shallow trench is formed to extend into a handle substrate of a semiconductor-on-insulator (SOI) layer. A dielectric liner stack of a dielectric metal oxide layer and a silicon nitride layer is formed in the shallow trench, followed by deposition of a shallow trench isolation fill portion. The dielectric liner stack is removed from above a top surface of a top semiconductor portion, followed by removal of a silicon nitride pad layer and an upper vertical portion of the dielectric metal oxide layer. A divot laterally surrounding a stack of a top semiconductor portion and a buried insulator portion is filled with a silicon nitride portion. Gate structures and source/drain structures are subsequently formed. The silicon nitride portion or the dielectric metal oxide layer functions as a stopping layer during formation of source/drain contact via holes, thereby preventing electrical shorts between source/drain contact via structures and the handle substrate.

Abstract translation: 形成浅沟槽以延伸到绝缘体上半导体（SOI）层的处理衬底中。 在浅沟槽中形成介质金属氧化物层和氮化硅层的电介质衬垫层，随后沉积浅沟槽隔离填充部分。 介电衬垫堆叠从顶部半导体部分的顶表面上方移除，随后除去介电金属氧化物层的氮化硅衬垫层和上部垂直部分。 横向围绕顶部半导体部分和掩埋绝缘体部分的堆叠的边角填充有氮化硅部分。 随后形成栅极结构和源极/漏极结构。 氮化硅部分或电介质金属氧化物层在形成源极/漏极接触通孔期间用作停止层，从而防止源极/漏极接触通孔结构和处理衬底之间的电短路。

公开(公告)号：US09082852B1

公开(公告)日：2015-07-14

申请号：US14560472

申请日：2014-12-04

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation ,  GlobalFoundries Inc

Inventor： Qing Liu ,  Ruilong Xie ,  Xiuyu Cai ,  Chun-Chen Yeh

IPC: H01L29/78

CPC classification number: H01L29/785 ,  H01L29/66545 ,  H01L29/66795

Abstract: A FinFET includes a semiconductor fin supporting a first transistor and a second transistor. A first transistor gate electrode extends over a first channel region of the fin and a second transistor gate electrode extends over a second channel region of the fin. Epitaxial growth material on a top of the fin forms a raised source region on a first side of the first transistor gate electrode, an intermediate region between a second side of the first transistor gate electrode and a first side of the second transistor gate electrode, and a raised drain region on a second side of the second transistor gate electrode. The first and second transistor gate electrodes are short circuit connected to each other, with the first transistor configured to have a first threshold voltage and the second transistor configured to have a second threshold voltage different from the first threshold voltage.

Abstract translation: FinFET包括支撑第一晶体管和第二晶体管的半导体鳍片。 第一晶体管栅极电极延伸在鳍片的第一沟道区域上，第二晶体管栅电极在鳍片的第二沟道区域上延伸。 翅片顶部的外延生长材料在第一晶体管栅电极的第一侧上形成升高的源极区，在第一晶体管栅电极的第二侧和第二晶体管栅电极的第一侧之间的中间区域，以及 在所述第二晶体管栅电极的第二侧上的升高的漏极区。 第一和第二晶体管栅极彼此短路，其中第一晶体管被配置为具有第一阈值电压，并且第二晶体管被配置为具有不同于第一阈值电压的第二阈值电压。

公开(公告)号：US08999815B2

公开(公告)日：2015-04-07

申请号：US14478347

申请日：2014-09-05

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Qing Liu ,  Junli Wang

IPC: H01L21/44 ,  H01L21/8234 ,  H01L21/306 ,  H01L21/02 ,  H01L29/66 ,  H01L21/308

CPC classification number: H01L21/823431 ,  H01L21/02112 ,  H01L21/02532 ,  H01L21/30604 ,  H01L21/308 ,  H01L21/82 ,  H01L27/0886 ,  H01L29/66545 ,  H01L29/6681

Abstract: A method for fabricating a finFET device having an insulating layer that insulates the fin from a substrate is described. The insulating layer can prevent leakage current that would otherwise flow through bulk semiconductor material in the substrate. The structure may be fabricated starting with a bulk semiconductor substrate, without the need for a semiconductor-on-insulator substrate. Fin structures may be formed by epitaxial growth, which can improve the uniformity of fin heights in the devices.

Abstract translation: 描述了一种用于制造具有使翅片与基板绝缘的绝缘层的finFET器件的方法。 绝缘层可以防止否则将流过衬底中的体半导体材料的漏电流。 该结构可以由体半导体衬底开始制造，而不需要绝缘体上半导体衬底。 鳍结构可以通过外延生长形成，这可以提高器件中翅片高度的均匀性。

公开(公告)号：US20140353718A1

公开(公告)日：2014-12-04

申请号：US13907460

申请日：2013-05-31

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Qing Liu ,  Prasanna Khare ,  Stephane Allegret-Maret ,  Bruce Doris ,  Kangguo Cheng

IPC: H01L29/786 ,  H01L27/092 ,  H01L27/11 ,  H01L29/66

CPC classification number: H01L29/66772 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/84 ,  H01L27/092 ,  H01L27/1104 ,  H01L27/1116 ,  H01L29/78654

Abstract: An improved transistor with channel epitaxial silicon and methods for fabrication thereof. In one aspect, a method for fabricating a transistor includes: forming a gate stack structure on an epitaxial silicon region, a width dimension of the epitaxial silicon region approximating a width dimension of the gate stack structure; encapsulating the epitaxial silicon region under the gate stack structure with sacrificial spacers formed on both sides of the gate stack structure and the epitaxial silicon region; forming a channel of the transistor having a width dimension that approximates that of the epitaxial silicon region and the gate stack structure, the epitaxial silicon region and the gate stack structure formed on the channel of the transistor; removing the sacrificial spacers; and growing a raised epitaxial source and drain from the silicon substrate, with portions of the raised epitaxial source and drain in contact with the epitaxial silicon region.

Abstract translation: 一种具有沟道外延硅的改进的晶体管及其制造方法。 一方面，一种用于制造晶体管的方法包括：在外延硅区域上形成栅极叠层结构，外延硅区域的宽度尺寸近似于栅极堆叠结构的宽度尺寸; 将所述外延硅区域封装在所述栅极堆叠结构之下，并且在所述栅极堆叠结构和所述外延硅区域的两侧上形成牺牲间隔物; 形成晶体管的沟道，其宽度尺寸近似于形成在晶体管的沟道上的外延硅区域和栅极堆叠结构，外延硅区域和栅极堆叠结构; 去除牺牲隔离物; 并且从硅衬底生长隆起的外延源和漏极，其中凸起的外延源和漏极的一部分与外延硅区接触。