公开(公告)号：US09337079B2

公开(公告)日：2016-05-10

申请号：US13647986

申请日：2012-10-09

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Qing Liu ,  Shom Ponoth

IPC: H01L21/70 ,  H01L21/762 ,  H01L21/84

CPC classification number: H01L21/76283 ,  H01L21/31111 ,  H01L21/76232 ,  H01L21/84

Abstract: Isolation trenches are etched through an active silicon layer overlying a buried oxide on a substrate into the substrate, and through any pad dielectric(s) on the active silicon layer. Lateral epitaxial growth of the active silicon layer forms protrusions into the isolation trenches to a lateral distance of at least about 5 nanometers, and portions of the isolation trenches around the protrusions are filled with dielectric. Raised source/drain regions are formed on portions of the active silicon layer including a dielectric. As a result, misaligned contacts passing around edges of the raised source/drain regions remain spaced apart from sidewalls of the substrate in the isolation trenches.

Abstract translation: 通过将衬底上的掩埋氧化物覆盖在衬底中以及通过有源硅层上的任何焊盘电介质的有源硅层蚀刻隔离沟槽。 有源硅层的横向外延生长在隔离沟槽中形成至少约5纳米的横向距离的突起，并且围绕突起的部分隔离沟槽被电介质填充。 在包括电介质的有源硅层的部分上形成凸起的源极/漏极区。 结果，穿过凸起的源极/漏极区域的边缘的不对准触点保持与隔离沟槽中的衬底的侧壁间隔开。

公开(公告)号：US20160104772A1

公开(公告)日：2016-04-14

申请号：US14976781

申请日：2015-12-21

Applicant: STMICROELECTRONICS, INC.

Inventor： Nicolas Loubet ,  Prasanna Khare

IPC: H01L29/08 ,  H01L29/78 ,  H01L29/165 ,  H01L29/66

CPC classification number: H01L29/41791 ,  H01L27/0886 ,  H01L29/0847 ,  H01L29/165 ,  H01L29/4916 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/785 ,  H01L29/7851

Abstract: A method of making a semiconductor device includes forming a fin mask layer on a semiconductor layer, forming a dummy gate over the fin mask layer, and forming source and drain regions on opposite sides of the dummy gate. The dummy gate is removed and the underlying fin mask layer is used to define a plurality of fins in the semiconductor layer. A gate is formed over the plurality of fins.

Abstract translation: 制造半导体器件的方法包括在半导体层上形成翅片掩模层，在鳍掩模层上形成虚拟栅极，以及在虚拟栅极的相对侧上形成源极和漏极区域。 去除虚拟栅极并且使用底层翅片掩模层来在半导体层中限定多个散热片。 在多个翅片上形成闸门。

公开(公告)号：US09263580B2

公开(公告)日：2016-02-16

申请号：US14223373

申请日：2014-03-24

Applicant: GLOBALFOUNDRIES Inc. ,  STMicroelectronics, Inc.

Inventor： Ajey Poovannummoottil Jacob ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/66 ,  H01L29/51 ,  H01L21/308 ,  H01L21/28

CPC classification number: H01L29/7848 ,  H01L21/28194 ,  H01L21/3085 ,  H01L29/0847 ,  H01L29/515 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/7849 ,  H01L29/785

Abstract: One method disclosed includes, among other things, forming a fin structure comprised of a semiconductor material, a first epi semiconductor material and a second epi semiconductor material, forming a sacrificial gate structure above the fin structure, forming a sidewall spacer adjacent the sacrificial gate structure, performing at least one etching process to remove the portions of the fin structure positioned laterally outside of the sidewall spacer so as to thereby define a fin cavity in the source/drain regions of the device and to expose edges of the fin structure positioned under the sidewall spacer, and performing an epitaxial deposition process to form an epi etch stop layer on the exposed edges of the fin structure positioned under the sidewall spacer and within the fin cavity.

Abstract translation: 所公开的一种方法包括形成由半导体材料，第一外延半导体材料和第二外延半导体材料构成的鳍状结构，在鳍状结构之上形成牺牲栅极结构，形成邻近牺牲栅极结构的侧壁间隔物 执行至少一个蚀刻工艺以去除位于侧壁间隔件外侧的翅片结构的部分，从而在该装置的源极/漏极区域中限定翅片空腔并且暴露位于该侧壁间隔之下的翅片结构的边缘 并且执行外延沉积工艺以在位于侧壁间隔件下方和翅片腔内的翅片结构的暴露边缘上形成外延蚀刻停止层。

公开(公告)号：US20160035872A1

公开(公告)日：2016-02-04

申请号：US14449192

申请日：2014-08-01

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Hong He ,  James Kuss

IPC: H01L29/78 ,  H01L29/66 ,  H01L27/12

CPC classification number: H01L29/785 ,  H01L21/823821 ,  H01L21/845 ,  H01L27/0924 ,  H01L27/1211 ,  H01L29/66795

Abstract: A substrate layer formed of a first semiconductor material includes adjacent first and second regions. Fin structures are formed from the substrate layer in both the first and second regions. At least the side walls of the fin structures in the second region are covered with an epitaxially grown layer of second semiconductor material. A drive in process is performed to convert the fin structures in the second region from the first semiconductor material to the second semiconductor material. The first semiconductor material is, for example, silicon, and the second semiconductor material is, for example, silicon germanium or silicon carbide. The fin structures in the first region are provided for a FinFET of a first (for example, n-channel) conductivity type while the fin structures in the second region are provided for a FinFET of a second (for example, p-channel) conductivity type.

Abstract translation: 由第一半导体材料形成的衬底层包括相邻的第一和第二区域。 翅片结构由第一和第二区域中的基底层形成。 至少第二区域中的翅片结构的侧壁被外延生长的第二半导体材料层覆盖。 执行处理中的驱动以将第二区域中的鳍状结构从第一半导体材料转换成第二半导体材料。 第一半导体材料是例如硅，第二半导体材料是例如硅锗或碳化硅。 第一区域中的鳍结构被提供用于第一（例如，n沟道）导电类型的FinFET，而第二区域中的翅片结构被设置用于具有第二（例如，p沟道）导电性的FinFET 类型。

公开(公告)号：US20160013096A1

公开(公告)日：2016-01-14

申请号：US14856949

申请日：2015-09-17

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMicroelectronics, Inc. ,  COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Inventor： Bruce B. Doris ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet ,  Maud Vinet

IPC: H01L21/762 ,  H01L21/768 ,  H01L29/06 ,  H01L29/417 ,  H01L29/08 ,  H01L21/02 ,  H01L29/66

CPC classification number: H01L21/76879 ,  H01L21/0217 ,  H01L21/76224 ,  H01L21/76283 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66568 ,  H01L29/66628 ,  H01L29/78609

Abstract: A shallow trench is formed to extend into a handle substrate of a semiconductor-on-insulator (SOI) layer. A dielectric liner stack of a dielectric metal oxide layer and a silicon nitride layer is formed in the shallow trench, followed by deposition of a shallow trench isolation fill portion. The dielectric liner stack is removed from above a top surface of a top semiconductor portion, followed by removal of a silicon nitride pad layer and an upper vertical portion of the dielectric metal oxide layer. A divot laterally surrounding a stack of a top semiconductor portion and a buried insulator portion is filled with a silicon nitride portion. Gate structures and source/drain structures are subsequently formed. The silicon nitride portion or the dielectric metal oxide layer functions as a stopping layer during formation of source/drain contact via holes, thereby preventing electrical shorts between source/drain contact via structures and the handle substrate.

公开(公告)号：US09219133B2

公开(公告)日：2015-12-22

申请号：US13905586

申请日：2013-05-30

Applicant: STMICROELECTRONICS, INC.

Inventor： Nicolas Loubet ,  Pierre Morin

IPC: H01L29/66 ,  H01L21/02 ,  H01L29/06

CPC classification number: H01L29/7848 ,  H01L21/02532 ,  H01L21/02576 ,  H01L21/02579 ,  H01L21/0262 ,  H01L27/0886 ,  H01L29/0673 ,  H01L29/165 ,  H01L29/66439 ,  H01L29/66795

Abstract: A method of making a semiconductor device includes forming a first spacer for at least one gate stack on a first semiconductor material layer, and forming a respective second spacer for each of source and drain regions adjacent the at least one gate. Each second spacer has a pair of opposing sidewalls and an end wall coupled thereto. The method includes filling the source and drain regions with a second semiconductor material while the first and second spacers provide confinement.

Abstract translation: 制造半导体器件的方法包括在第一半导体材料层上形成用于至少一个栅极叠层的第一间隔物，以及与邻近所述至少一个栅极的每个源区和漏区形成相应的第二间隔物。 每个第二间隔件具有一对相对的侧壁和与其连接的端壁。 该方法包括用第二半导体材料填充源区和漏区，而第一和第二间隔件提供约束。

公开(公告)号：US20150325487A1

公开(公告)日：2015-11-12

申请号：US14802407

申请日：2015-07-17

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Qing Liu ,  Balasubramanian Pranatharthiharan ,  Shom Ponoth

IPC: H01L21/84 ,  H01L21/02 ,  H01L29/66 ,  H01L21/8238 ,  H01L21/762

CPC classification number: H01L21/845 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/76224 ,  H01L21/823821 ,  H01L21/823878 ,  H01L27/1211 ,  H01L29/6653 ,  H01L29/6656

Abstract: On a first semiconductor material substrate, an overlying sacrificial layer formed of a second semiconductor material is deposited. In a first region, a first semiconductor material region is formed over the sacrificial layer. In a second region, a second semiconductor material region is formed over the sacrificial layer. The first semiconductor material region is patterned to define a first FinFET fin. The second semiconductor material region is patterned to define a second FinFET fin. The fins are each covered with a cap and sidewall spacer. The sacrificial layer formed of the second semiconductor material is then selectively removed to form an opening below each of the first and second FinFET fins (with those fins being supported by the sidewall spacers). The openings below each of the fins are then filled with a dielectric material that serves to isolate the semiconductive materials of the fins from the substrate.

Abstract translation: 在第一半导体材料基板上沉积由第二半导体材料形成的上覆牺牲层。 在第一区域中，在牺牲层上形成第一半导体材料区域。 在第二区域中，在牺牲层上形成第二半导体材料区域。 图案化第一半导体材料区域以限定第一FinFET鳍片。 图案化第二半导体材料区域以限定第二FinFET鳍片。 翅片各自被盖和侧壁间隔物覆盖。 然后选择性地去除由第二半导体材料形成的牺牲层，以在第一和第二FinFET鳍片下面形成开口（这些鳍片由侧壁间隔件支撑）。 然后每个翅片下面的开口填充有用于将鳍片的半导体材料与衬底隔离的介电材料。

公开(公告)号：US09171757B2

公开(公告)日：2015-10-27

申请号：US14096515

申请日：2013-12-04

Applicant: International Business Machines Corporation ,  STMicroelectronics, Inc. ,  COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Inventor： Bruce B. Doris ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet ,  Maud Vinet

IPC: H01L21/336 ,  H01L21/76 ,  H01L21/425 ,  H01L21/768 ,  H01L21/762 ,  H01L29/06 ,  H01L29/786 ,  H01L29/66

CPC classification number: H01L21/76879 ,  H01L21/0217 ,  H01L21/76224 ,  H01L21/76283 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66568 ,  H01L29/66628 ,  H01L29/78609

Abstract: A shallow trench is formed to extend into a handle substrate of a semiconductor-on-insulator (SOI) layer. A dielectric liner stack of a dielectric metal oxide layer and a silicon nitride layer is formed in the shallow trench, followed by deposition of a shallow trench isolation fill portion. The dielectric liner stack is removed from above a top surface of a top semiconductor portion, followed by removal of a silicon nitride pad layer and an upper vertical portion of the dielectric metal oxide layer. A divot laterally surrounding a stack of a top semiconductor portion and a buried insulator portion is filled with a silicon nitride portion. Gate structures and source/drain structures are subsequently formed. The silicon nitride portion or the dielectric metal oxide layer functions as a stopping layer during formation of source/drain contact via holes, thereby preventing electrical shorts between source/drain contact via structures and the handle substrate.

Abstract translation: 形成浅沟槽以延伸到绝缘体上半导体（SOI）层的处理衬底中。 在浅沟槽中形成介质金属氧化物层和氮化硅层的电介质衬垫层，随后沉积浅沟槽隔离填充部分。 介电衬垫堆叠从顶部半导体部分的顶表面上方移除，随后除去介电金属氧化物层的氮化硅衬垫层和上部垂直部分。 横向围绕顶部半导体部分和掩埋绝缘体部分的堆叠的边角填充有氮化硅部分。 随后形成栅极结构和源极/漏极结构。 氮化硅部分或电介质金属氧化物层在形成源极/漏极接触通孔期间用作停止层，从而防止源极/漏极接触通孔结构和处理衬底之间的电短路。

公开(公告)号：US20150279994A1

公开(公告)日：2015-10-01

申请号：US14663843

申请日：2015-03-20

Applicant: STMICROELECTRONICS, INC.

Inventor： Pierre MORIN ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/66 ,  H01L27/088

CPC classification number: H01L29/7848 ,  H01L27/0886 ,  H01L29/165 ,  H01L29/66795 ,  H01L29/785

Abstract: A semiconductor device may include a substrate, a fin above the substrate and having a channel region therein, and source and drain regions adjacent the channel region to generate shear and normal strain on the channel region. A semiconductor device may include a substrate, a fin above the substrate and having a channel region therein, source and drain regions adjacent the channel region, and a gate over the channel region. The fin may be canted with respect to the source and drain regions to generate shear and normal strain on the channel region.

Abstract translation: 半导体器件可以包括衬底，在衬底上方具有沟道区域的鳍，以及与沟道区相邻的源区和漏区，以在沟道区上产生剪切和正应变。 半导体器件可以包括衬底，在衬底上方的鳍片，其中具有沟道区域，与沟道区域相邻的源极和漏极区域以及沟道区域上的栅极。 翅片可以相对于源极和漏极区域倾斜以在沟道区域上产生剪切和正常应变。

公开(公告)号：US20150214338A1

公开(公告)日：2015-07-30

申请号：US14168175

申请日：2014-01-30

Applicant: International Business Machines Corporation ,  STMicroelectronics, Inc. ,  Renesas Electronics Corporation

Inventor： Kangguo Cheng ,  Ali Khakifirooz ,  Nicolas Loubet ,  Shogo Mochizuki ,  Alexander Reznicek ,  Raghavasimhan Sreenivasan ,  Chun-Chen Yeh

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/225

CPC classification number: H01L29/66795 ,  H01L21/2254 ,  H01L21/30604 ,  H01L21/3065 ,  H01L29/7841 ,  H01L29/7848 ,  H01L29/785

Abstract: The present disclosure generally provides for a method of forming a FinFET with a silicon germanium (SiGe) stressor, in addition to a FinFET structure obtained from embodiments of the method. The method can include forming a semiconductor fin on a buried insulator layer; forming a gate structure on the semiconductor fin; forming a silicon germanium (SiGe) layer on the buried insulator layer, wherein the SiGe layer contacts the semiconductor fin; and heating the SiGe layer, wherein the heating diffuses germanium (Ge) into the semiconductor fin.

Abstract translation: 本公开通常提供了除了由该方法的实施例获得的FinFET结构之外还形成具有硅锗（SiGe）应力源的FinFET的方法。 该方法可以包括在掩埋绝缘体层上形成半导体鳍片; 在半导体鳍片上形成栅极结构; 在所述掩埋绝缘体层上形成硅锗层（SiGe），其中所述SiGe层接触所述半导体鳍片; 并加热SiGe层，其中加热使锗（Ge）扩散到半导体鳍片中。